《ICALEO laser course 》.pdfVIP

Laser Solutions Short Courses Short Course #4 Laser Additive Manufacturing Aravind Jonnalagadda and Siegfried Scharek Course Instructors Sunday, October 23 •1:30PM Room: Salon VI A Short Course in Laser Cladding Aravind Jonnalagadda * Siegfried Scharek ** * Fraunhofer USA Center for Coatings and Laser Applications (CCL) , Plymouth, MI, USA ** Fraunhofer Institute for Material and Beam Technology (IWS), Dresden, Germany 1 Presentation Overview • Fundamentals of laser cladding • Laser cladding vs. competing coating technologies • Equipment – Laser – Optics – Cladding nozzles • Cladding materials • Applications and metallurgical review • Future trends 2 Fundamentals of Laser Cladding ‘ Laser Cladding is a process in which the coating material is metallurgically bonded with the substrate material using laser energy’ Video demonstrating laser cladding 3 Fundamentals of Laser Cladding Typical single layer thickness: 0.2 – 2.0 mm Heat input in part: Low – moderate Dilution with substrate material: less than 5% Adhesion: Metallurgical boning Structure: Completely dense Base Materials: Carbon steel, alloyed steel, stainless, cast iron, nickel alloys Coating Materials: Fe-, Co-, Ni-alloys, metal / ceramic mixtures 4 Important attributes of a coating process • Dilution (Measure of ‘Fe’ pickup from the substrate) • Substrate-Coating bond (Metallurgical/Mechanical) • Heat input into the part •