FMEA_Training_Material_Ver_2_Philips英文资料.pptVIP

Introduction to FMEA What is a FMEA? A structured, disciplined process to systematically and comprehensively, identify and document potential problems and weaknesses in a design or process so that design changes can be made or other corrective actions taken to prevent actual occurrence of failure FMEA 的目的 失效模式及其影响分析 (FMEA) 是用来提高 产品的可靠性 (考虑使用, 环境, 寿命等等.) (所采购的)零件的质量 (包括零件‘隐藏’的功能 ) 产品的可再现性 (减少组装中的产品质量下降和维修 ) 生产工艺过程的可再现性 (加工, 运输等等 ) 集中关注于技术/设计问题 Failure Mode Effects Analysis Failure Mode Effects Analysis Failure Mode Effects Analysis: Process overview Sequence of FMEA Customer Satisfaction－ 顾客满意 Customer satisfaction means: Never having to say you’re sorry! 顾客满意意味着： 决不要不得不说对不起 ！ A reliability program ? Why necessary? 一个可靠性的计划？ 为什么必须？ Car 1: Frequent Breakdowns 频繁地破损 Many Minor Components Failures 许多的小部件失效 Car 2: No Major Breakdowns 非主要的破损 Few Failures 很少失效 The Effect of A Too Late Discovered Failure 失效发现得太迟的后果 Potential Effects – 潜在后果 End Effects Effect on End Product User Local Effects Effects on Local Area (reviewed item) Immediate Impacts Next High Level Effects In Between Impacts Between End User and Local Area Potential Causes – 潜在原因 Design Related Manufacturing / Process Related Application Related Upstream Supplier Downstream Customers Service Related Type of FMEA Type of Risk - 风险的类型 市场风险在合适的时间推出适合的产品 技术风险达到产品的规格质量, 可再现性 项目风险项目的组织, 团队方面, 资源 Risk Assessment – 风险评估 Severity The impact(s) of failure Occurrence The likelihood of a failure occurrence from an identified cause under current controls Detection How early can we detect the failure? Or How much can we detect the failure at certain point? Risk Priority Number = S*O*D Current Controls 1st Line of Defense (Most Cost Effective) Avoid, or Eliminate Failure Causes 2nd Line of Defense Identify, or Detect Failure Earlier 3rd Line of Defense Reduce Impacts / Consequences of Failure FMEA对工艺过程及设计改变的影响 Quality Level - 质量杠杆 FMEA的使用 In m