氮气贮罐罐体的制作工艺及其工装设计说明书.doc

目 录 摘 要 1 引 言 3 1.焊接工艺设计 6 1.1母材分析 6 1.2 产品制作工艺流程图 9 1.3 焊缝位置分布 10 1.4 筒节制作工艺 10 1.5 封头的制作工艺 19 1.6 装配 23 1.7 焊接 27 1.8 附件装配焊接 30 1.9 焊后热处理 30 1.10 强度试验 30 2.焊接工装设计 33 2.1封头冲压模具设计要求 33 2.2上模设计参数 34 2.3 下模设计参数 35 2.4 下模座设计参数 36 结 论 37 致 谢 38 摘 要 本设计的主要内容为氮气贮罐罐体的制作工艺及工装设计。罐体主要由筒节和封头组成，封头选用的材料为24mm厚的钢板；筒节选用的材料为22mm厚的钢板。筒体的公称直径是2800mm。GB150－2005之规定。本文在讨论Q345D焊接性的基础上，详细制定了氮气贮罐容器的制作工艺和封头冲压模具的设计。 在制作封头时，根据封头尺寸计算出封头冲压模具凸模及凹模的具体尺寸。 关键词： 氮气贮罐；焊接工艺；冲压模具；筒节卷制 Abstract This dissertation mainly introduces the manufacturing technology and the tooling design of the nitrogen tank body. The head is made from the steel plate of , with the thickness of 24mm;The cylinder joint, steel plate of Q345D, 22mm. The nominal diameter of the cylinder is 2800mm. According to the standard for classification of the pressure vessel, the tank is called the class III type, and the process of manufacture, test and acceptance all agree with the regulation of GB150-98.This paper formulates the manufacturing technology of the nitrogen tank body and the design of stamping die of the head in detail, on the basis of a mature discussion of the weldability of Q345D. In the introduction of the manufacture craft, it not only analyzes the constitution, the request of making and employing of the nitrogen tank, but also the material and the mechanical properties of each part, the thesis describes the assembly welding procedure of the tank detailedly, including the processing of the cylinder joint of head, the general assembly welding procedure, filling the processing card of parts machining and welding technique, etc. When making the head plate, it is necessary to calculate the specific dimension of the male mould and the female mould according to the size of the head plate. In this paper, the trouble-spot in links are analyzed and some advisable solutions are proposed. Keywords: nitrogen tank?;welding procedure; stamping die; section rolling tube 引 言 压力容器是一个涉及多行业、多学科的综合性产品，其建造技术涉及到冶金、机械加工、腐蚀与防腐、无损