横轴式掘进机截载荷的数值分析.pdfVIP

摘 要 横轴式掘进机是部分断面掘进机的一种，是目前我国掘进机发展的主要方向。截割 头是掘进机工作机构的核心部件，是掘进机上制造最复杂的部件，其性能好坏直接影响 到掘进机的结构强度和使用寿命。为了能合理的设计出截割头，必须掌握其所受的动载 荷特性，而其动载荷特性由其载荷谱评定，所以对载荷谱的研究是十分必要的。功率谱 形式的载荷谱是比较精确而严密的随机载荷统计方法。功率载荷谱的研究为截割头的设 计及截割头结构动力改进和优化提供了参考依据。 本文在镐形截齿受力分析的基础上，建立了横轴式掘进机截割载荷的模型，模拟得 到掘进机在截割不同硬度煤岩时的载荷。进一步地，对在截割参数变化时截割不同硬度 煤岩的载荷进行了模拟分析。以模拟得到的载荷为基础，分析掘进机在不同参数作用下 截割不同硬度煤岩时的相关分析及谱分析。通过分析得出掘进机进行生产时，应根据不 同介质选择相应的机器进行截割，这样避免了资源的浪费或不足，保证了相关企业获得 最大的经济效益。 关键词：横轴式掘进机；截割头；载荷；MATLAB ；功率谱密度；数值分析 Abstract A horizontal roadheader is part of part-face tunnelling machine,and it is the main direction of the roadheader development.Cutting head is the core part of roadheader’s Work-Mechanism and the most complex part. Its performance affects the structural strength and service life of the roadheader directly. In order to design cutting head reasonably, the characteristic of dynamic load must be known . The characteristic of dynamic is evaluated through load spectrum, so it’s necessary to study the load spectrum.The power spectrum is comparative accurate and strict statistical method of random load. The study of power spectrum has the reference value for the optimal design of cutting head. Based on the analysis of a single pick force, establishing loads model on a cutting head, simulating the load when cutting different hardness of coal and rock. Furthmore, making simulation analysis of the load when cutting coal and rock with different hardness and cutting parameters.Based on the load simulated, analysing roadheader’s correlation analysis and spectral analysis when cutting coal and rock of different hardness with different cutting parameters.Through the analysis, we can g