Synopsis.docVIP

Paper Synopsis Ping Zhou October 23, 2006 Paper: Design and Specification of Diamond Turned Optics by Robert A. Clark from OFC Corporation, Diamond Turning Division Abstract: This synopsis discussed the specifications of diamond machined optical components with special emphasis on manufacturing consideration. The specifications are divided into several topics, like diamond machinable materials, surface figure, surface finish and etc. Introduction Diamond turning or single point diamond machining has become an attractive method for producing optical surfaces in production quantities. Developments in machine tool design, control systems and measurement techniques have made possible the routine use of diamond machined surfaces in infrared systems. The continuing advance in these technologies gives rise to the expectation of using diamond machined optics in the visible wavelength region. In diamond turning, a diamond point is used as the cutting tool in a numerically controlled lathe. The workpiece is typically pulled onto a vacuum chuck, whose surface is itself diamond turned to match the rear surface of the lens to within a few fringes. The spindle rotates with extreme precision, typically using air bearings. The tool moves under computer control and its movements are monitored by a laser interferometer. Diamond turning tools are usually used in IR region and some visual optics application, because the surface finish is good enough in those applications. Another advantage of diamond turning machine offers cost and delivery advantages for aspheric surfaces. This synopsis will review those diamond turning machine manufacturing considerations. The following topics will be discussed: material consideration surface figure surface finish diamond machine tool post polishing final optical coating Materials Not all materials are diamond machinable. A list of the most requested materials that are not diamond machinable are Silicon based glass and ceramics, ferrous meta