《ManufacturingEngineeringandTechnology—Machining.docVIP

《Manufacturing Engineering and Technology—Machining》Test Paper (2005-06-14) Name: Student No: Score: 1. Drawing and marking (Close Test. 15 markings) 1.1 Fig 1a) shows a turning tool. Please mark its major cutting edge and minor cutting edge, rake face and major flank, cutting edge angle, rake angle and clearance angle. ( 3.5 markings) 1.2 Give the process method name, mark the main motion and feed motion(s) for each illustration in Fig 2. (6.5 markings) 1.3 There is a poor design consideration for each of the following workpieces, mark it and give your correction (5 markings). (a) to be threaded (b) to be shaped (c) gear to be generated (d) to be drilled (e) cavity to be milled (by end milling cutter) 2. Judging. Mark √ for true and × for false. (Close Test. 30 markings, 2 markings for each) 2.1 It is always advisable to increase cutting speed in order to increase production rate. (×) 2.2 Long, continuous chips are undesirable because they tend to become entangled and interfere with cutting operations. (√) 2.3 Tool with high brittleness and hardness, or large positive rake angle is easy to chipping. (√) 2.4 When using carbide inserts to hard turning, we should cool the cutting zone with cutting fluid discontinously. (? 2.5 In surface grinding we should use oils as grinding fluids and in thread grinding we should use water-based emulsions. (? 2.6 Coated tools have unique properties, such as lower friction and higher resistance to cracks and wear, they can be used at high cutting speeds, reducing required machining time and costs. (√) 2.7 Diamond tools are usually used to finish-machining cast iron and steels. (×) 2.8 In machining, workpieces made from aluminum and magnesium alloys have less tendency to chatter than do workpieces made from high carbon steel and cast iron. (√) 2.9 In a planer, the workpiece is mounted on a table that travels along a straight path; in a shaper, the tool