应用于投影显示的合色棱镜的设计和制作工艺研究.pdf

摘 要 随着信息技术的快速发展，现代投影显示技术也快速发展起来，无论是在商 务、办公，还是家庭中，都得到了广泛的应用，因此市场上对于简单、高效，适 合于批量生产的合色棱镜的需求也在逐渐加大。 本论文在其它合色棱镜的特点以及客户需求的基础上，提出一种新的合色棱 镜的设计并介绍此合色棱镜的制备过程。该新棱镜同其它多棱镜胶合的合色棱镜 相比，具有结构简单，加工工艺包括产品成形以及镀膜指标的实现相对比较容易 等优点。本论文主要研究了该新型棱镜的设计和制作工艺，根据客户实际使用要 求，进行了棱镜的结构、膜系及其它相关技术参数的设计，工艺制作以及各项指 标的优化与控制。实验结果表明该器件技术指标达到了客户的使用要求。 论文第一章简要介绍了几种主要的投影显示技术包括合色成像的基本原理 和设计思想；第二章提出并设计出了拟研制的新型合色棱镜的结构与实现的光 路，以及指出在加工过程中需要重点控制的几个工艺参数；第三章介绍了实现此 合色棱镜整个的加工流程包括冷加工过程中主要的工艺；后三章重点介绍并分析 了此合色棱镜实现合色的原理，以及各镀膜面镀膜指标实现的设计原理，并用 TFC 软件进行此合色棱镜各镀膜指标的设计与优化，进行实际制作生产，完成了 过程指标与最终指标的测试与评价。论文最后对整个研究工作进行了总结和展 望。 关键词：合色棱镜，投影显示，设计与加工制作，批量生产。 ABSTRACT With the rapid development of information technology, modern projection and display technology has developed rapidly also. It has been widely used in the field of whether business, office, or home. Accordingly, the market demand for a new type of color-combined prism which is of the merits of simplicity, high efficiency and suitability for mass production is increasing gradually. This dissertation presents a new design for the combined color prism and also introducts it’s fabricating processing on the basis of the the customer’s requirements and the features of other color-combined prisms. In comparison with other ones formed by multi-prism cemented together, the prism proposed here is of the merits of simplicity in structure and ease to the fabrication technologies including the forming and coating. Present dissertation studies the design, optimization and fabrication technology of the new prism proposed. On the basis of the user’s requirements, we have accomplished the design of the new prism in structure, film system, and the other relevant technical parameters as well. We have also accomplished