网带热处理炉控制系统地研究.pdfVIP

摘 要 随着自动化控制技术的迅猛发展，我们在进行工业企业的建设时，具有了更多的选择，可 以采用各种先进技术和设备，在控制水平与实际效果上都有了明显的提高。现代控制技术形成 了以计算机为核心，辅助以PLC、电气设备、智能执行机构、现场总线、智能仪表、工程师站 等组成的，分级的DCS 控制系统，各层级之间任务分明。可编程序控制器PLC 以其可靠性高、 功能强、控制灵活等特点，已成为目前工厂现场环境的首选控制装置。 本文以杭钢工程机械有限公司的网带式履带板热处理炉控制系统为背景，介绍了履带板热 处理工艺流程及其对自动控制要求，控制系统及硬、软件系统的功能与组成原理，控制方式的 实现及工程系统的调试工作。 然后，本文对履带板热处理的电加热炉温控制、流量控制、氧势控制、气氛控制、板速控 制等进行了工程设计与设备选型。实际生产运行结果表明：系统的设计与控制方法可获得满足 履带板产品质量所要求的表面硬度和变形量,并能保证安全稳定运行。 关键词：热处理炉，PLC基础自动化，控制系统 I Abstract With the rapid development of automation control technology, we have more kinds of advance device and technology to choose in building the modern factory,and we can use a variety of advanced technology and equipment to improve the level of control and the effect of actual. The modern automation technology formed computer as the core , aided by PLC,electrical equipment,smart actuators,fieldbus, intelligent instrument, engineers stood etc, and those tasks grade complex DCS control system,all levels trenchant between tasks .PLC programmable controller has become the first choice control device because of its high reliability, the strong function , flexible, and other characteristics in the control plant site environment now . Based on the design of automatic control system of walking beam reheating furnace of Hangzhou Iron Steel Plant, this paper introduces the heat treatment process flow of crawler-board and automatic control requirements, the control system and hardware, software system function and composition principle, control mode of implementation and engineering system debugging. Then, the paper introduces the engineering design and selection of equipment for