CFAPresentation(.ppt)-CircuitmasterDesigns.ppt

CircuitMaster CFA1000 Introduction Crimp Force Analysis Overview System Overview/Options Force Curve Basics CFA1000 Analysis Method Teaching Phase Production Phase Operator Control Parameters Introduction continued... Machine Interface Options Force Calibration Overview In the field software upgrades CFA Overview Circuitmaster have over 7000 CFA units installed around the world. Units available for Benchtop (CFA1000B) and Automatic machines(CFA1000M) Measures the force applied to make the crimp terminal and compares it with a known good crimp which has been offline tested Can detect strip, crimp and misfeed faults. Customer Benefits 100% online testing of quality Little or no production rate impact Virtual eradication of expensive tool damage Reduced downtime Reduced scrap Quality Assurance Customer Benefits Continued… Powerful tool for your Sales Department Retrofitable to all crimp presses thus protecting your investment in the future CFA will give guidance to novice press operators to achieve consistently high results Intuitive user interface reduces training costs Multilingual menus CFA System Overview Force Sensor Encoder Processing Unit Machine Interface INTERFACE APPLICATION 2 High Speed relays (e.g. Komax 40, Opera, Artos TX) 2 Power Relays (Benchtop) Coaxial Interface (e.g. Komax Alpha generation) Graphical Control Panel (GCP) CFA1000 Variants Two Different Variants: - CFA for Machines CFA1000M CFA for Benchtop CFA1000B I/O Board Force Curve Basics Introduction to the force curve Differences between a force curve and a K325 type force signature. Important features Typical faults Analysis strategies Force Curve Insulation Crimp Phase Main Crimp Phase Peak Force Phase Insulation in main crimp Cut Fault Insulation Crimp Fault Interim Summary Seen what constitutes a CFA Sensor, Evaluation Unit, GCP, Machine Interface Applications of CFA1000 Force curve Salient features Some typical faults K325 Analysis K325 Analysis continu