毕业设计（论文）-数控电解开槽加工高温合金整体涡轮盘试验研究.docVIP

摘 要 数控电解加工是一种新的加工技术，它集合了数控加工、电解加工的优点，由数控机床控制工具的走刀轨迹，利用电化学工具接电源负极，工件接电源正极，达到阳极溶解这一原理，从而实现对难加工材料复杂型面的高效加工，本文通过做大量的实验，对高温合金整体涡轮盘进行了数控电解开槽加工研究。 本文主要研究内容为： （1）介绍了数控电解开槽加工用的实验装置。 （2）设计了数控电解开槽加工用的工具电极。 （3）在此基础上，根据正交实验后再通过单因素实验分析了加工电压、电解液温度、机床主轴转速和电解液压力等参数对进给速度的影响，从而得到加工的基本规律。 （4）对高温合金材料整体涡轮盘进行一系列的电解开槽加工实验，得出电解液配方，该配方具有无毒、高效的优点。 通过正交实验研究，根据正交实验得到的参数再进行单因素试验，得到在电解液浓度为20%，进给速度为1.3mm/min的情况下，选定电解液的温度为35 o C，电源电压为26V，电解液压力为1.1 MPa，主轴转速为1000 r/min.为数控电解加工高温合金整体涡轮盘的较优工艺参数。 数控电解加工技术对加工高硬度、难切削材料，型面复杂的工件具有很大适用性，是一种较好的加工方法。 关键词：电解开槽 高温合金 整体涡轮盘 正交试验 数控技术 Abstract NC electrochemical machining is a new process technology， it combines the advantages of CNC machining and electrochemical machining，and theusing the principle that electrochemical tools tied to negative power supply，workpiecesdissolute，to machine hard-to-cut material parts with complex shape efficiently. This paper makes research of machining high-temperature alloy blisks using NC electrochemical machining through many experiments . This paper mainly includes: (1) The introduction of NC electrochemical machining experiment devices. (2) The design of NC electrochemical machining tool electrode (3) Orthogonal experiment showed how the follow machining parameters such as voltage， the temperature of electrolyte， the rotation speed of machine tool and the pressure of electrolyte affect the feederate. And the basic machining law is obtained. (4) After a serious of experiments of high-temperature alloy disk numerical control electrochemical machining,we obtained the formula of the electrolyte,which has the advantage of innocuity and high efficiency. Through orthogonal experimental study, single factor experiment was conducted according to the parameters obtained in orthogonal experiment.We know that the following are better parameters for the NC electrochemical machining of high-temperature alloy blisks: the concentration of electrolyte is 20%, the feed rate is 1.3mm/min,the electrolyte temperature is 35℃,the s