Project_Final_Report Panle line waste reduction Tuija.docVIP

PROJECT FINAL REPORT CAla0002 Panel line waste reduction Alaj?rvi 1. Project Definition 3 1.1. Background and scope of the project 3 1.2. Project organisation 3 2. Project Execution and Achievements 3 2.1. Description of the project steps 3 2.2. Significant solutions 4 2.3. Metrics assessments 7 2.4. Financial assessment 8 2.5. Other gains 9 2.6. Timeline realization 9 2.7. Execution and achievements realization versus plan 9 3. Risks Realization 9 4. Lessons Learned 10 5. Future Plans 10 5.1. Control plan for the improved process 10 5.2. Future improvement ideas / plans 10 6. Other Relevant Project Documents 10 Project Definition Background and scope of the project In Alaj?rvi Panel manufacturing happened only in new line since February 2010. There has been many bottlenecks in rampup face and most worrying has been big amount of waste, which causes losses in Profit. There fore several OPEX projects started to ensure positive development in Panel manufacturing. Most important were “Panle line availability improvement” and “Panel line waste reduction”. The last one is presented in this document. The waste (second rate, scrap, the ends of the coil) from panel line have increase rapidly since the new panel line was taken into use, also the waste of glue is not followed at all. Because the production line is not stable yet, the waste and second-quality has arisen. The extra production must be done (compensation of the waste). The utilization rate of the line is not yet on target level. Project organisation Project Owner: Jukka Hernesniemi, Plant Manager Project Manager: Tuija Turja Production planner Process Owner: Jukka Hernesniemi Team Members: Ky?sti Viinam?ki, Employee Paavo Sillanp??, Employee Jani Niskanen, Employee V-P Sillanp??, Employee Jarmo Lakaniemi, Foreman Jyrki Niemi, Product testing Manager Project Execution and Achievements Description of the project steps Significant solutions Waste project starts simultaneously with availabilitys OPEX pr