面齿轮滚磨刀具设计和修整方法研究.pdfVIP

面齿轮滚磨刀具设计与修整方法研究 Abstract A face gear drive is formed by an involute pinion and conjugated face gear. The great advantage of application of face gear drives in helicopter transmissions is possibility of the split of the torque. The manufacturing technology of face gear is the groundwork for technology of face gear drives. There is great significance to develop the research on structure design and dressing method of hobbing or grinding worm for manufacturing face gear. The investigation includes the contents of the methd of generation of base worm, the tooth contact analysis of base worm, the research of singularities of base worm, the structure design of hobbing and grinding worm base on base worm, the dressing methods for gringding worm base on base worm and the computer program developed for creating 3D model and simulating the motion of dressing grinding worm. In order to produce face gear by a hob or grinding worm, the worm thread surface of hobbing or grinding worm was designed, a coordinates was established to describe the enveloping process of the worm, the equations describing the worm thread surface was presented. Tooth contact analysis is designated for simulation of meshing and contact of face gear tooth surface and involute shaper tooth surface, shaper tooth surface and base worm tooth surface, base worm tooth surface and face gear tooth surface, respectively. Basing on two parameter enveloping process, face gear tooth surface was generated by worm tooth surface. A method for avoidance of singularity of worm tooth surface was presented. A numerical example was performed to calculated singularity point. The influence of the base worm radius, the module of shaper, the teeth number and the pressure angle to the singularity point were analyzed, respectively. Th