西得乐的热定型工艺.ppt

应用领域 Applications 适用于包装各类敏感饮料,如 For the packaging of sensitive drinks such as: 果汁 Fruit juices 茶 Teas 健康饮料 Isotonic beverages 其它饮料等 etc... 非连线灌装 Off line filling operation 连线吹瓶、灌装Integrated blowing and filling operation 热灌装瓶的热应力和机械应力Thermal and mechanical stresses for hot fill bottles 热灌装 Hot Filling 灌装方式 Operating method 将液体加热至一定的温度，这个温度可使液体消毒 The liquid is raised to a temperature enabling it to be sterilized 在此温度下进行灌装 (温度最高可达92°C) The bottle is filled at this temperature (up to 92°C) 瓶盖通过与高温液体的接触而进行消毒 Sterilization of the cap is obtained by contact with the hot liquid 逐步冷却 Gradual cooling 膨胀、继而负压变形Inflation then collapsing 局部变形 Local deformation 在包装过程中局部产生压力 Stress exerted locally during packaging 收 缩 Contraction 材料固有的特性导致变形 Deformation resulting from the intrinsic properties of the material PET的受热特性 PET thermal properties 材料处于不同状态时的特性 States properties 导致结晶的因素Origin of crystals 温度升高Temperature rise 软化温度与结晶度Influence of crystallinity level on Tg 受热导致的结晶Heat induced crystallinity PET的双向拉伸：对分子结构的影响Pet bi-orientation : effect on molecular structure 拉伸及受热共同导致的结晶Combined strain and heat induced crystallinity 吸湿性与软化温度Effect of moisture absorption on Tg 耐热瓶的吸湿过程Kinetic of water absorption in hr bottles (单轮吹塑瓶 - 可口可乐亚洲瓶型 1 wheel bottle - coca Asia shape ) 结晶度对水分吸收的影响 Effect of crystallinity on water absorption 应力的释放Stress Reduction 拉伸吹塑时产生的应力，主要在于 Stresses are induced during stretch blow molding and depend on : 瓶坯设计 Preform design 拉伸速度 Stretching speed 瓶坯温度 Preform temperature 吹瓶速度 Blowing speed 应力的释放对于瓶子合理温度下的热定型至关重要 Stress reduction is essential to proper heat setting for hot fill application 应力的释放比提高瓶子的结晶度更为重要 High crystallinity is not enough and even of lower importance than annealing: 应力在无序状态区域被释放 Stresses are released in the amorphous area 关于热定型 Heat set answering 红外加热炉 Infra Red oven SBO二代设备标准加热炉 SBO Series2 standard oven 标准瓶坯加热炉具有高强度加热潜能 Use of the standard oven made possible by the high degree of re