30吨立式数控旋压机的设计.doc

毕业设计说明书 2009届 30吨立式数控旋压机的设计 （主机架部件与径向送进系统） 学生姓名 学 号 系 别 工程与技术系 专业班级 指导教师 填写日期 30吨立式数控旋压机的设计 摘 要 经几年来生产带轮的实践，初期研制的卧式带轮旋压机具有结构简单、性能良好、造价低等优点，现已用于单、双槽带轮的批量生产。但从机床的结构刚度、压力、机构以及控制系统等方面还有一定的局限性，不能完全满足带轮新产品开发的要求。 随着我国机械工业特别是汽车制造业的发展和中外合资轿车国产化的推动，近几年来，旋压皮带轮在国内已引起人们的广泛注意和浓厚的兴趣。目前，旋压皮带轮主要用于汽车行业和农业机械，可以预见，随着企业竞争和质量意识的提高，其他机械行业也必然要采用这种皮带轮，以提高产品的技术水平，增强竞争力。 为适应汽车工业发展对各种钣制旋压带轮的需要，在已取得相关科研成果及生产实践的基础上，提出研制新一代专用带轮旋压机的任务。 立式数控带轮旋压机由三部分组成：立式机的主机；液压泵站及系统；控制机及系统。 主机架和基座部件构成立式机的主体部分，其它各部件都安装在它的上面； 主轴部件与顶压部件构成立式机的主运动； 光栅测试系统，测量各工作油缸的位移，将测试信号传递给控制柜，在数码管上显示位移与相应速度； 润滑系统由两个手压泵组成，对活动平台与三旋轮座燕尾滑轨集中供油；轴承与齿轮是采用脂润滑。 关键词 立式数控旋压机；带轮；光栅测试系统；同步回转；自动退件；液压系统；控制系统 30 Tons Of CNC Vertical Spinning Machine Design ABSTRACT Through many years’ producing practice, the machine developed in initial stage had many advantages such as simple structure, good performance, low fabrication cost ,etc., now it is used to produce wheel But there is still certain limitation such as the structure rigidity , pressure , mechanism and control system ,etc., It can't totally achieve the requirment of developing new wheel. With the development of machnical industry in china, especially car manufacturing industry and most of sino-foreign joint venture for car and thire becoming a basis of care manufacturing ,wheel has aroused people’s broad notice and strong interest recently.Now ,wheel is mainly used in car industry and agriculture machinery,it could be foreseen ,with the increasement of corporation’s competition and quality sense ,Inorder to raise product’s technical level and add competitive ability ,other mechnical industries will certainly employ this wheel. Inorder to adjust to the requirement of wheel which is for the development of car industry ,we raised a new task to study new type of special vertical machine on the basis of study achievement an producing practice. So far ,the best mechanism of wheel is stee