标牌落料冲孔复合模毕业设计 2详解.docVIP

摘 要 在机械制造业产业中冲压是一种较先进的加工方法与技术，相与切削加工优缺点相比，它有着材料有效利用率高、力学塑造性良好，生产效率高,零件互换性强众多优点。根据要求设计的这套复合模具，我决定用倒装复合模具的设计，之所以选择倒装模具，是其有许多的优点，比如：零件精度高，冲床在一次行程内，同时完成几道冲压过程，所以累积的定位误差级难出现。经过加工的零件内外形状、相对位置和不同零件的尺寸非常一致，零件平直光滑。工厂生产效率高,设计的模具有紧凑的结构，而且面积较小。设计运用压弹卸料装置，被冲出的工件表面平整，质量十分好。工件和废料通过打料杆将从凹模孔中落下，凹模孔槽内不集聚工件或废料，这样可以降低废料对孔的作用力。还能使凹模的尺寸变小，凹模壁厚能大大降低，使磨具材料充分利用。 通过对零件图结构进行分析,运用倒装复合模具十分适合。倒装复合模具有这些不同点：下模座上固定凸凹模，余下废料会被弹压卸料装置从复合模上卸下。实际操作时存在一个问题，倒桩复合膜的凹模是安装在上模座的，要把凹形孔内的加工件推出，所以可以采用在凹模内安装推件块的方法，这样凹形模内加工零件可以顺利的落下。这样设计的倒装复合模就可以一次性加工成所需要的零件。 通过标牌落料冲孔复合模设计，不仅巩固我们书本上所学的冲压模具的理论知识，和现代工厂的实际工作进行联系，可以锻炼我们遇到问题解决问题的独立能力。经过这次毕业设计，我学会分析加工件的工艺性，工艺方案，通过复杂的计算，最终完成复合模的设计，CAD绘图，Proe的动态模拟，这样系统而全面的学习，对我以后的工作大有裨益。 【关键词】1.倒装复合模，2.落料冲孔复合模，3.凹凸模，4.弹压预料装置 Proe，6.机构仿真，7.动态模拟 ABSTRACT Stamping in the machinery manufacturing industry is a relatively advanced processing methods and technologies, machining with advantages and disadvantages, compared it with high effective utilization rate of materials, mechanical shape is good, high efficiency, strong parts interchangeability many virtues. According to the requirements of the compound mould, I decided to use flip composite mould design, chose flip mold, is it has many advantages, such as: high precision parts, punch in a trip, at the same time to complete a few stamping process, so the cumulative grade positioning error to happen. Processed parts inside and outside shape, the relative position and the size of the different parts is very consistent, parts flat and smooth. Factory production efficiency is high, the design of the mould has a compact structure, and the area is lesser. Design using the pressure elastic discharging device, was rushed out of the workpiece surface level off, the quality is very good. Artifacts and waste from the concave die hole by playing material rod will fall, die hole groove no agglomeration artifacts or waste, this can reduce waste of hole reaction. Also can make the smaller the size of the die, die thickness can significantly