MARC公司官方培训手册2005(英文版).pptVIP

MSC.Marc version 2005 Training MACHINING Sheng Ping Wang MSC.Marc Development FEM Simulation of NC Machining Processes Objectives To predict the effects of insitu residual stress redistribution due to complex 3D machining of bulk components. To streamline process design so as to minimize part fit-up issues. Bottomline : To reduce manufacturing cycle time thereby achieving productivity improvement and cost savings. FEM Simulation of NC Machining Processes Approach Pseudo-simulation of machining process through automated material removal using NC cutting files (apt or cl files) as input. Assumption Apriori residual stresses in depth of work-piece influence resulting distortions more than surface residual stresses introduced by cutting process. Companies that have been using Approach Boeing, UTC (Sikorsky), Embraer, Picheney Product Solver - MSC.Marc 2005 GUI - MSC.Marc Mentat 2005 Material Removal Simulation Material Removal Simulation Flowchart  Solution Procedure NC Data Interface Initial Residual Stress Input FE Solution Visualization NC / CAD Data NC Data Interface Cutter Geometry Identification Cutter statement: CUTTER/d,r,e,f,a,b,h Different Cutter Shapes NC Data Interface Cutter Path/Passes Identification Detection of the starting point and ending point of each path/sub-passes. Calculation of cut volume. Based on cutter cross-section and cutter motion. Cutter-Mesh Intersection Detection Detection of element-cutter intersection. Initial Residual Stress Input Methods available in MSC.Marc: Numerical Data Input (Pre-State) Transfer of stresses from end of previous manufacturing simulation to metal removal simulation using PRE-STATE. Accurate: From int. point to int. point. of the same FE mesh. User friendly. Initial Residual Stress Input Pre-State: Initial Residual Stress Input Methods available in MSC.Marc(cont.) Text data file Transfer of measurement data (X-ray diffraction, etc.) to model via text data. Residual Stress data in t