电机盖双面钻专机总体结构与夹具设计解决方案.doc

中文摘要 本次设计要求对电机盖双面钻专机总体结构与夹具设计，主要由这些部分的内容：被加工零件工序图、加工示意图、机床尺寸联系总图的绘制，组合机床总体设计，绘制机床总图和液压滑台的设计、说明。“三图一卡”的绘制，夹具设计。以“三图一卡”的绘制为基础，根据箱体结构特点、形状特性、加工部位、尺寸精度、表面粗糙度及生产率等要求，确定机床为卧式双面钻组合机床；为实现无级调速，安全可靠，选择液压滑台；为确保加工精度，采用“一面两销”的定位方案和液动夹紧；根据零件的大小及被加工孔的位置确定主轴箱的轮廓尺寸。根据零件的大小、形状及被加工孔的位置确定主轴箱的轮廓尺寸和形状。 本次设计实现了通过卧式双面钻组合机床对电机盖双面同时进行多孔钻的技术要求。在设计的过程中，尽量选用通用零部件，缩短了制造周期，减少了制造成本和工人劳动强度，增加了经济效益。 关键词： 组合机床，钻孔，液压 Abstract The design of drilling machine overall structure design of the crankcase double-sided, mainly composed of these parts: drawn process map parts processing, processing sketch map, machine size contact master plan, the overall design of modular machine tool design, machine tool, draw the layout and hydraulic slide show. A map drawn three cards as the basis, according to the structural characteristics, the shape characteristics, processing site, size precision, surface roughness and productivity requirements, determine the machine is a horizontal double-sided combination drilling machine; in order to realize the stepless speed regulation, safe and reliable, selection of hydraulic slipway; headstock contour size and shape are determined according to the parts of the size, shape and the hole position. This design realized by horizontal double-sided combination drilling machine for drilling the porous of crankcase simultaneity. In the design process, try to use common parts, the manufacturing cycle is shortened, and the manufacturing cost is reduced and the labor intensity of workers, increasing economic benefit. Keywords: The combination of machine tools， drilling，hydraulic 目 录 中文摘要 Abstract 第一章 绪论 5 1.1 概述 5 1.2 组合机床的组成 6 1.3 组合机床的类型 6 1.3.1 具有固定夹具的单工位机床 6 1.3.2 具有移动夹具的多工位机床 7 1.3.3 转塔式组合机床 7 1.4 组合机床工艺范围及加工精度 7 1.5 组合机床的发展 8 第二章 绘制“三图一卡” 9 2.1 被加工零件工序图 9 2.1.1 工序图的作用和要求 9 2.1.2 被加工零件工序图的标注内容 9 2.1.3 编制被加工零件工序图的注意事项 9 2.2 加工示意图 10 2.2.1 被加工零件示意图的作用 10 2.2.2 被加工零件示意图的内容 10 2.2.3 选择刀具、导向及有关计算 11 2.3 机床联系尺寸图 14 2.4 机床生产率计算卡 17 第三章 组合机床总体设计 20 3.1 组合机床方案设计 20