03-水压试验程序要点解析.docVIP

Pressure Test Procedure 压力试验程序 0 REV. NO. 修订号 Prepared By 编 制 Date 日 期 Reviewed By 审 核 Date 日 期 Approved By 批 准 Date 日 期 1、General 综述 1.1 This procedure specifies the requirements of pressure test for the boilers and pressure vessels constructed according to ASME Code Section I and Section VIII Div.1. 本程序规定按照ASME规范第I卷和第Ⅷ卷第1分册制造的锅炉和压力容器的压力试验要求。1.2 All boilers and pressure vessels including their pressure parts shall be subjected to hydrostatic tests as specified by the applicable Code Section after the fabrication is completed and the required examinations are performed. 所有锅炉和压力容器包括受压部件在完工和所要求的检测完成后都要根据规范有关章节要求进行液压试验。1.3 A pneumatic test may be used in lieu of the hydrostatic test for the pressure vessels: 液压试验也可用气压试验代替。其条件如下：1). that are so designed and / or supported that they cannot safely be filled with water; 凡容器的结构和/或支撑在充水不安全时。 2). not readily dried, that are to be used in services where traces of the testing liquid cannot be tolerated. 凡容器内部不易干燥，使用中不允许残留试压液体。2.1 Test pressures shall be specified in the drawings by the Designer. 压力试验应由设计员在图纸中做出规定。2.2 Test pressure for boilers锅炉压力试验 2.2.1 Except as otherwise specified in the Code Section I, hydrostatic test pressure for a completed boiler shall be 1.5 times the maximum allowable working pressure as shown on the data report and to be stamped on the boiler. 除非规范第I卷另有规定外，压力试验压力应该至少为数据报告和锅炉上钢印所显示的最大工作压力的1.5倍。 2.2.2 At no time during the hydrostatic test shall any part of the boiler be subjected to a general primary membrane stress greater than 90% of its yield strength (0.2% offset) at test temperature. The primary membrane stress to which boiler components are subjected during hydrostatic testing shall be taken into account when designing the components. 液压试验全部过程中，不允许在试验温度下锅炉表面基本初始应力超过屈服强度的90%。在设计时应计算锅炉部件在液压试验时的初始表面应力。 2.3 Test pressure for pressure vessels压力容器试验压力 2.3.1 Except as o