轧机机架辊设计.docVIP

轧机机架辊设计 摘 要 详细介绍轧机机架辊的结构，及其传动件齿轮箱、电机、联轴器等的选择和结构。近年来 ,由于生产产量的提高 原料品种规格和产品品种规格的增加 。尤其是不锈钢产量 品种规格的大幅增加二辊前后机架辊的损坏更加频繁。 主要故障表现在 ，传动齿轮齿根折断。 主动辊， 被动辊辊颈折断等。 特别是在生产轧制过程中的机架辊损坏故障 。不仅造成废钢 ，而且产生机械故障 ，造成全厂生产中断 ，影响极其恶劣 ，经统计 2009年1~12月份累计损坏机架辊60多套 其中21套是辊颈折断、 牙齿折断28套， 月平均损坏6套 ，直接经济损失12万元， 影响时间3h。宽厚板生产线最主要的设备是轧机，而轧机机架辊是轧制过程中与轧机联系最紧密的设备之一，它将板坯顺利送入轧机辊缝并接受轧出的轧件。机架辊工作条件恶劣，受冲击，负荷大，容易损坏。现代设计思想不再是加大安全系数，既然损坏难以避免，就要从缩短更换时间、方便维修入手设计其结构。机架辊是轧制过程中与主机联系最紧密的设备之一。它将板坯顺利送人轧机辊缝并接受轧出的轧件。机架辊工作条件恶劣，受冲击，负荷大，容易损坏。现代设计思想不再是加大安全系数，既然损坏难以避免，就要从缩短更换时间，方便维修入手设计结构。由于不同轧机轧制力不同，板坯规格不同，成品规格不同。所以机架辊的设计也不同。某钢铁公司3500 mm中厚板轧机的机架辊设计很成功。从投产至今．没有出现过不良情况。粗轧机架辊是最重要的粗轧辅传动设备之一，由于其运行条件恶劣，维护极不方便，辊系装配采用SKF的调心滚子轴承23148，电机采用大连电机厂生产的YGP,t355L--8型，45kW辊道用变频调速i相异步电动机，控制系统采用西门子PLCs7—400通过DP总线指挥各个控制装置T作，前、后机架辊各用一套西门子逆变器6SE7035--1TJ60。 译文: Detailed presentation roller mill, and its transmission is the gear box, motor, so the choice of axes and structure. in recent years production of raw materials production up by a variety of specifications and specifications of products, especially of stainless steel output specifications for the two rolls and rolls the more frequent failure in the main gears and broken the initiative to roll passive roll off the roll neck, particularly in the production during the roll of the damage caused is not only .Generous board line of the main equipment to be pulled up, and roller mill is during are more closely linked with the device, it will roll smoothly into are the seam and take over the ruts. roller working conditions, shocks and to load the damage. modern design is no longer increase rates. since the damage is difficult to avoid, to change from short time, repair to his design. because of its structure is different from the rolling mill rolling force, during the roll was more closely linked with the host one of the equipment. it will be sent to roller mill smooth seam and take over the ruts. roller working conditions, shocks and to load the damage. modern design