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摘要
点焊机作为一种重要的工业用具,在当今的工业生产中占着很重要的位置。点焊是一种重要的焊接工艺,具有成本低、生产效率高、易于实现自动化和节省材料等特点。如今,传统的点焊机自动化程度低,生产效率不高,焊点质量差,这已经不能满足工业发展的需求。因此,需要开发一种自动化程度高的点焊机控制系统。本文的点焊机采用双面双点过流焊接的原理,工作时且电流瞬间从另一电极沿工件流至此电极形成回路,不被焊工件的内部结构。Abstract
Spot welding as an important industrial appliances, occupied a very important position in todays industrial production. Spot-welding process is an important, low cost, high efficiency, easy to automate and saving materials and so on. Today, the traditional spot welding low degree of automation, production efficiency is not high, poor weld quality, which can not meet the needs of industrial development. Therefore, the need to develop a high degree of automation control system of spot welding. Spot welding control system system control PLC paper, plus a touch screen, to a large extent improve production efficiency, reduce scrap rates. Spot welding system referred to herein using double-sided double-point overcurrent welding principle, the work piece is pressed between two electrodes under pressure produces resistance between the two electrodes. When a current is passed, it will have a high temperature arc, high melting temperature of the workpiece to be welded, and the current moment from the other electrode along the workpiece flow to this electrode, and form a loop, does not harm the internal structure is the welder member. And the traditional semi-automatic welding machine compared to the device solder joints and weld length out more evenly distributed, high efficiency and save manpower.
The design of the spot welding by a rotatable circular table, motor driven beam move around and up and down movement of the spindle motor control composition. The main processing components rotating seat of a company, a total of three stations need to be processed, these three stations precise motion control is done by the servo positioning control system. 3 sets of servo control the X, Y, Z axis for accurate positioning, PLC is to control the servo motor drives, servo driv
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