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Assemble Single Stage Airend IR Global Service Education Team. Ingersoll-Rand Proprietary Information. Single Stage Use a dial indicator to check the gear backlash. The backlash specifications are listed in the Field Service Manual, Large Rotary, General Section, sheets 3334 We are trying to prevent oil running to the motor therefore seal assembly. Alignment between motor an gear case should be perfect so gears mesh smoothly. Seal bolted in place on gear housing. On new or old always before putting on the unit. Good dials indicators are required. Checking if flange is perpendicular to the shaft. TIRO True indicator run out. Also check the radial pay it should be no more than 0.002” and on big units 0.002-0.004”. Craftsmen job each step must be done correctly. Surface must be clean. Defects around holes need to be filed. Dial pointer at the end of the shaft. Key. Tap slightly. Almost like tight fit. If key drops down – no good. Key can not be lose! Cracked casing can not be used. Use Loctite 609 on bolts/ Single stage gear case slight vacuum. On two stage units slight positive pressure. Some put grease on the gasket to hold in place during assembly. Drainage pocket down. If motor repaired always change dowels. Always check do not assume.! 302 Rotary Certification Training –Single Stage Airend Assembly Industrial Solutions Motor Airend Assembly Specifications are listed in Field Service Manual Large Rotary, General Section, sheets 3334 Checking flange run-out. Specifications are listed in Field Service Manual Large Rotary, General Section, sheets 3334 Checking shaft run-out Notice the puller slots chamfer Check shaft sleeve for proper fit Fit key to shaft. Carefully remove any high spots Clean and remove any rough places on flange of motor Check seal retainer gasket location Check for proper fit of retainer into recess of gearcase. Be certain seal is installed correctly. Single stage = Spring toward motor Two stage = Spring toward airend Seal retainer seal with
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