气缸体双工位专用钻床总体及左主轴箱机械CAD图纸设计.doc

气缸体双工位专用钻床总体及左主轴箱设计 摘 要：本设计主要针对气缸体左、右两个面上43个孔的多工序加工、生产效率低、位置精度误差大的问题而设计的，从而保证孔的位置精度、提高生产效率，降低工人劳动强度。课题设计了一台气缸体双工位专用钻床。用于钻削气缸体一侧面上12×?30深110的挺柱孔，另一侧扩12×φ41、锪挺柱孔φ41端面，并钻削顶面12×φ8和7×φ6的水孔。该机床设计的重点是总体设计和部件设计两部分。总体设计包括机床配置型式的确定、结构方案的选择以及“三图一卡”的绘制。部件设计包括绘制左主轴箱设计原始依据图、确定主轴和齿轮、完成动力计算、设计传动系统、绘制多轴箱装配图和零件补充加工图。机床采用卧式双工位两面加工的方案，加工和装配工艺性好，零件装夹方便。采用液压滑台实现刀具进给，借助导套引导刀具实现精度和稳定的加工。主轴采用标准主轴，刀具选用复合麻花钻，使得工序集中。 关键词：气缸体；组合机床；结构设计；双工位；钻削 Design of General and left spindle Box of Modular Machine Tool for Cylinder Body Abstract: This design is mainly directed at problems which are the low production efficiency and the big errors on their position precision when the machining of 43 holes on the right and left sides of the cylinder body are done separately in multi-working procedures. In order to guarantee their position precision of the holes, enhance production efficiency and reduce the labor intensity of workers, a modular machine tool for drilling the cylinder body is designed. The machine tool is used for drilling twelve tappet holes with the diameter 30mm and depth 110mm on one side of the cylinder body, expanding them and their bottom surfaces to the diameter 40mm on the other side, and drilling twelve diameter 8mm and seven diameter 6mm water holes. This topic is about the general design and the left spindle box design of the machine tool. The general design includes the arranging of the modular machine tool, the choosing of the structure plan and the completing of “three drawings and one card”(the working procedure drawing of the part machined, the general drawing of modular machine tool, the drawing of cutter display and the calculation card of productivity). The left spindle box design includes drawing the primitive basic chart for the gear box, determining the spindle and the gears, completing the power computation, designing the transmission system, drawing assembly drawing of the gear box and the supplementary processing charts of its parts. Machine tool takes th