铅带轧机轧辊机构机械CAD图纸设计.doc

铅带轧机轧辊机构设计 摘要 铅带轧机主要用于铅酸蓄电池铅板栅的连铸连轧生产中，运用钢轧机的工作原理，将热铸出的铅带轧制成为生产中所需结构尺寸、工艺要求的铅带的机器。本设计依照轧制原理中提到的轧制技术要求完成了对铅带轧机轧辊主要工作机构的设计，使得轧辊机构能够满足调速、调整辊隙、以及控制轧件表面质量的工况要求。 本文介绍了对铅带轧机轧辊的材料的选用，轧制压下量的确定，轧辊结构尺寸、轧制力矩的理论计算以及轧辊的强度校核，轴承的选用以及轴承座、轴承盖、端盖的设计等内容。通过对传统轧钢生产过程、现代蓄电池铅板栅生产概况的分析，将轧钢技术理论运用到铅带轧机轧辊机构设计中，使设计出的轧辊机构能够顺利完成对轧件的咬入、连续轧制、板形的控制的工作过程，使得轧制出的铅带能更好的适应蓄电池行业的发展需求，进一步提高铅带生产线的工作效率。 关键词Mechanism design of roll mill lead belt Abstract the lead strip mill is mainly used for continuous casting and rolling production of lead-acid battery lead plate, using the principle of steel mill, the hot cast lead rolling become structure size, needed in production process requirements of the lead belt machine. In accordance with the design requirements of rolling technology mentioned in rolling principle complete the design main body of work lead mill roller mechanism can meet the requirements, the speed, adjust the roll gap, and the control of the rolled surface quality condition. This paper introduces the selection of the lead belt roll material, determine the rolling reduction, roll structure size, rolling torque calculation and the roller bearing selection and strength check, bearing, bearing cover, cover design etc.. Through the analysis of the traditional rolling process, modern battery plate grid production situation, the steel rolling technology theory to lead design with mechanism of roll mill roller mechanism, the design work process to finish the control on the workpiece bite, continuous rolling, plate shape, makes rolling out lead with better to meet the needs of the development of the battery industry, further improve the working efficiency of the lead belt production line. Keywords: roller pressure adjusting rolling amount目 录 摘要................................................................1 引言 2 第1章 绪论 3 1.1 铅带轧机的定义 3 1.2 铅带生产的发展概况 3 1.3 铅带轧机的特点 3 第2章 轧辊材料的确定和轧辊基本尺寸的确定 4 2.1 轧辊材料的选择 4 2.2 轧制压下量的计算 4 2.3 轧制时许用咬入角的计算 5 2.4 轧辊辊身尺寸的计算 6 2.5 轧辊辊颈尺寸的计算 8 2.6 轧辊辊头结构设计和尺寸的计算 9 第3章 轧制压力和轧制