曲轴加工工艺及卡具机械CAD图纸设计.doc

学士学位毕业设计 曲轴加工工艺及夹具设计 学生姓名： 学 号： 指导教师： 所在学院： 专 业： 中国·大庆 2009 年 6 月 摘 要 本设计主要围绕发动机曲轴的工艺规程和专用夹具设计进行研究，其内容包括了解曲轴结构，确定曲轴的生产类型，相关的技术要求。在此基础上，进行基准的选择，制定了表面加工方法，划分加工阶段，根据生产类型确定工序的集中和分散，合理地安排工序，编排合适的工艺路线；进行详细的大量计算，包括：加工余量、工序尺寸和公差的确定、切削用量的计算及时间定额的计算。从而制定出一套合理的机械加工工艺卡片和机械加工工序卡片。 总之，曲轴加工工艺的安排以及专用夹具的设计是一项非常复杂的高难度工作。它是一种需大批量生产的零件。且技术要求比较高，为了确保产品的质量和水平，设计工作按照科学的程序进行，分清主次，合理取舍。 关键词：夹具；曲轴；工艺 Abstract The design was studied that was focused on transmission with the shift fork of the protocols and proprietary drilling fixture design, whose contents were included that the use of blades, the blades type of production and the relevant technical requirements. On this basis, the rough was chosen, and the size of the rough was determined, and the mechanical allowances were determined. A rough map was drawn. After carefully detailed analysis of the parts map, the benchmark was chosen, the development of surface processing methods was determined, and the demarcation of the processing stages was divided. According to the production process the type of centralization and decentralization was determined, the process was reasonably arranged, and the order and orchestrates a suitable process line were set up. Then some detail was calculated, such as allowance, processes size and the determination of tolerance. The amount of calculation and the calculation of the fixed time was cut. Thus a set of reasonable card processing machinery and mechanical processes cards were drawn up. The second part of the design was the focus of this issue which was difficult, who was mainly centered on proprietary drilling fixture design, Z525-use vertical drilling, drilling screw hole design process by which a drilling fixture. Firstly fixture was designed to clear the major tasks identified by positioning components, guidance devices, clamping body fixture structure, access to the relevant national standards, painting fixture assembly. The study of the subject trans