4.1 价值流图培训.pptx

1价值流程图介绍ValueStreamMappingIntroduction2ContentOutline内容大纲1、DefinitionofValueStream价值流程图定义2、Recognizevaluestreammapping初步认识价值流程图3、Thesignificanceofvaluestreammapping绘制价值流程图的意义4、DrawCurrentStateVSM绘制价值流程图5、DrawFutureStatusVSM绘制未来价值流程图3DefinitionofValueStream价值流定义 AllactivitiesbothValueAddedandNon-ValueAddedrequiredtobringproductfromrawmaterialtothecustomer产品从原材料到客户的所有活动,要求增值和无增值的。1.4价值流的定义DefinitionofValueStreamAValueStreamincludesallelements(bothvalueaddedandnon-valueadded)thatoccurtoagivenproductfromitsinceptionthroughdeliverytothecustomer.一个既定产品从起初（原材料）到目标顾客这个过程中经过的生产流程所需的所有要素(包括增值和不增值的行动).5价值流程图VALUESTREAMMAPPING直观表示Visualrepresentationof: 物料流Materialflow(Productsfromrawmaterialstothecustomerhandsthehandsoftheproductionflow)从原材料到产品交到顾客手中的生产流信息流Informationflow(Fromconcepttoproductionflowofinformation)从概念到投产的信息流Wherearetheproductsfortheirclients,wherethevaluestream!哪里有为顾客提供的产品,哪里就有价值流！Avaluestreamisalltheactionsrequiredtobringaproductthroughthemainflowsessentialtoeveryproduct价值流是指一个产品通过其主要必经流程的过程中所需产生的所有活动!6LEADTIME=51.2dProcessingtime=0.5dITAKTTime=92minReduceSetup当前情况价值流CurrentStateVSMReduceSetupReduceSetup2.Recognizevaluestreammapping初步认识价值流程图7价值流当前图价值流程图是对整个生产过程的一个可视化的展示ValueStreammappingofthewholeproductionprocessofaVisualizeddisplay:8未来价值流图9■EnablesyoutoSee能使你看到:Waste清楚的看出制造过程中出现的浪费Systemview使我们更直观的认识整个生产流程Operatingphilosophy清楚的描述了生产流程之间的关系Customer’sperspective可以了解客户的一个需求信息Roadmapforchange给我们提供了改善的方向价值流程图的意义Thesignificanceofvaluestreammapping3.10TheGoalscanbedefinedasfollowed:ØAnalyzeandoptimizetheValueSteam分析并优化价值流ØDisplaythecompleteValueStream展示完整的价值流ØLinkmaterialandinformationflow将物料流和信息流联系起来ØDisplayanalloveroptimum,notonlypartial展示整体的优化，而不是局部FollowingBenefitscanbeachieved:ØReduceflowtime减少制造周期ØCutCurrentAssets削减流动资产ØReducedowntime减少停机时间ØIncreasetransparenceofproduction增加生产的透明度ØRaisecustomersatisfaction提升客户满意度ØOptimizelinkagebetweenmanufacturingandservice优化制造过程和服务之间的连接ØRaisemotivationandidentificationofemployees提高员工的积极性ØCommonlanguageforproductionanalysis是对