钢包电磁搅拌生产洁钢的几个工艺理论问题.docVIP

钢包电磁搅拌生产洁净钢的几个工艺理论问题 高海潮　朱伦才　颜根发 　　摘　要　90t LF/VD(EMS)钢包精炼炉的试验表明:“钢渣混卷”能显著提高ηs,但使η0急剧下降,甚至出现负值。因此在对钢液进行脱硫时,应使I＞I卷、临;而对钢液进行净化搅拌时,应使I＜I卷、临。搅拌过程中使钢液裸露,不仅提高其收得率，也利于快速真空脱气。但在非真空状态下,钢液的氮含量与“开眼”面积大小负相关。电磁搅拌在排除钢液非金属夹杂物方面,有其他搅拌根本无法替代的独特功能,可加快夹杂物的上浮速度;电磁场能对导电流体(钢液)中的不导电物质(非金属夹杂物)产生挤压力而使其分离,这一功能对生产洁净钢有着十分重要的意义。　　关键词　钢包电磁搅拌　洁净钢生产　工艺理论 PROBLEMS ABOUT PROCESS THEORY IN PRODUCTION OFCLEAN STEEL BY ELECTROMAGNETIC STIRRING IN LADLE Gao Haichao　Zhu Luncai(Maanshan Iron Steel Co.Ltd.)Yan Genfa(Maanshan Jing ying Science Technology Co.Ltd.) Synopsis　Testing results in the LF/VD(EMD)ladle furnace show that value η　0falls down drastically,even to a negative value although η　s rises prominently by way of Liquid steel-steel-slag-blending.Therefore in the period of desulphurizing the liquid steel I＞I coil should be mainfained ,but in stirring the liquid steel I＜I coil be maintained.Exposure of the liquid steel in the process of stirring can not only raise the metal yield,but also accelerate vacuum degassing.However in non-vacuum state ［N］ content is in inverse proportion to the openingarea.In elimination of non-metal inclusions the electromagnetic stirring has a unique function which can never be replaced by any other stirring method.It can accelerate the rising speed of the inclusions.The electromagnetic field can bring about a pressure to the non-conductive substance (non-metal inclusion)and cause their segregation.This function is of very important significance to the production of clean steel.　　Keywords　electromagnetic stirring in ladle　production of clean steel　process theory 1　前　言 　　炉外精炼是生产洁净钢的关键工序之一,而搅拌又是炉外精炼不可缺少的关键环节。我们在90 t LF-VD(EMS)精炼炉工业性试验的基础上,探讨了钢包电磁搅拌生产洁净钢的几个工艺理论问题。 2　电磁搅拌工业性试验条件 　　工业性试验在马钢股份有限公司第一炼钢厂90 t LF-VD(EMS)装置上进行,设备主要技术参数见表1。 表1　90 t LF-VD(EMS)主要技术参数 钢　包电搅器LF/VD公称容量　90 t高　　度　2 720 mm变压器容量　1 400 kVA+30 %熔池直径　2 752 mm形　　状　V型板式电极直径　357 mm熔池深度　2 183 mm夹　　角　90°极心园直径　650 mm净空高度　900 mm工作电压　390 V加热速率　＞4.0 ℃/min钢包内衬　高铝砖工作频率　0.3～5.0 Hz真空度　＜66.7 Pa