20070407065_张水明_10吨卧式绕线机的设计.docVIP

毕业设计 题 目 学 院 专 业 班 级 学 生 学 号 指导教师 二〇一 一年 月 日摘 要 卧式绕线机主要是用于电动机、电器绕组的制造，是电压器制造企业的关键生产设备之一。它可以解决绕组在绕制过程中对绕制速度、启动特性、线圈恒张力控制，实现排线架的运动速度与主轴的转速按照一定的函数关系变化，实现同步控制。通过进行文献检索、企业的产品收集，对卧式绕线机的基本整体结构、功能需要进行总结分析，对国内外的卧式绕线机的发展现状进行了深入的了解。本文对卧式绕线机的主要机械结构进行了深入详细的设计并进行了强度的校核，其中对主轴、蜗杆-蜗轮减速器以及带传动、链传动进行详细的设计。同时，除了机械传动的设计外，还另外对卧式绕线机的电气控制系统硬件组成也进行了设计及PLC梯形图的设计。 通过对绕线机整机机械结构的设计以及电气控制系统的设计，基本能够达到预期的设计要求，符合机械结构的强度需要，实现了卧式绕线机的恒张力、自动排线、自动调速、排线的制动以及主轴制动的功能。 关键词：卧式绕线机；张力控制；同步控制；电气控制 ABSTRACT Horizontal coiling machine is mainly used to manufacture electric motors and electrical appliances coiling. It is one of the key production equipments for the voltage device manufacturing enterprises. It can realize many characteristics around the winding ,such as the control of the coiling speed, startup behavior and the control of coil constant tension, so as to realize the change of the movement speed of the creelstand and spindle speed according to certain function relation, achieving the ynchronous control. Through the literature retrieval and enterprise product collection, I make some analysis to the basic structure and function requires of the horizontal coiling machines. In this paper ,I make a further detailed design to the horizontal coiling machines main mechanical structure and check the intensity, among of all,such as the detailed design of the spindle, worm - worm gear reducer, belt transmission and chain. At the same time, in addition to the mechanical transmission design outside, also, I have maked the detailed design for the electrical control systems hardware of the horizontal coiling machine and PLC ladder diagram. Based on the mechanical structures design of the winding machine and electrical control systems design, I basicly can achieve the desired design requirements, according with mechanical structura