年产20万吨铜电解槽设计.doc

年产20万吨铜电解槽设计 摘 要 本文主要设计了一座年产20万吨铜的电解铜精炼车间，根据已知条件，选定操作技术条件、经济技术指标、主体设备设计及冶金计算等内容。根据已知条件及结合铜电解槽工艺的实际条件，本设计所生产的电铜纯度为99.9941%，电解过程所使用电流强度为25000A，槽电压为0.3V，电流密度为320A/m2，电解液温度是60℃，电解液循环速度为30L/min，电解槽设计内尺寸为4×1120×1430mm，电解槽数为个，车间采用双跨布置。Design of Annual Output of 200000 Tons Copper Electrolytic Tank Abstract This paper mainly designs a refining workshop with an annual output of 200000 tons of copper electrolytic copper, under the given conditions, the selected operation technical conditions, economic and technical indicators, the main equipment design and metallurgical calculation etc. On the basis of the known conditions and combining with the actual conditions of copper electrolysis process, the design of the production of electrical copper purity 99.9941%, electrolytic process by using the strength of the current 25000A, slot voltage 0.3V, the current density for the 320A/m2, electrolyte temperature is 60 ℃, electrolyte circulation rate was 30L / min, design of aluminium electrolytic cell size is 4150 x 1120 x 1430mm, electrolytic cell number for 860 workshop features double span arrangement. And then calculated based on Metallurgical electrolytic trough of copper anode slime composition, cathode copper the composition, the material balance, harmful impurities in the electrolyte and allows content purification impurity removal efficiency and thermal equilibrium, and other important data. Draw out the electrolytic refining of copper electrolysis installation drawing. Key Words: Copper electrolysis refining, Process design, Material balance, Heat balance 目　　录 1 绪论 1 1.1 铜的基本性质 1 1.2 铜的用途 1 1.3 铜资源的分部 2 1.3.1 世界铜矿分部状况 2 1.3.2 中国铜矿种类及分部状况 3 1.4 铜的生产方法 4 1.4.1 火法炼铜 4 1.4.2 湿法炼铜 5 1.5 现代炼铜新技术 6 1.5.1 闪速熔炼 7 1.5.2 艾萨炼铜法 7 1.5.3 白银炼铜法 7 1.5.4 奥斯麦特炼铜法 8 1.5.5 水口山炼铜法 8 1.6 电解精炼的目的 9 1.7 设计的内容及意义 9 1.7.1 设计的内容 9 1.7.2 设计的意义 10 2 铜的电解精炼的工艺流程及基本原理 11 2.1 铜的电解精炼的工艺流程 11 2.2 铜电解精炼的基本原理 11 2.2.1 电解过程的电极反应 12 2.2.2 一价铜离子的形成与影响 13 2.2.3 阳极杂质在电解过程中的行为 13 3 技术条件及技术经济指标的选择 1