Capacity plan and line demand-Level II.pptVIP

Table of Contents Process for Line Capacity NPI affect the Capacity How to Optimize the line Utilization Thank you * * * * Design. Build. Ship. Service. Editor: Panda Pang Trainers: Loger Zhou Leon Liu Dept: IE Date: 2008.2.22 Capacity plan and line demand-Level II? SMT Line Capacity definition The importance of monitoring SMT Line Capacity Process for calculate the Line Capacity UPH introduction NPI Affect Capacity How to calculation SMT Line Capacity Sample for Line Capacity How to Optimize the line Utilization SMT Line capacity definition: SMT Line capacity = UPH X Production Hours per day X Production days per months X Utilization UPH: Output per hour, It was evaluated by model and SMT’s configuration Production hours per day: 23.5H work time per day, including normal production time and OT Production days per months: Monthly working days (Cycle Count 24 Hour per line Per month) Utilization: the machine’s using rate, use 85% in normal calculation (CD), 15% Efficiency loss is as fllows: Changeover— 5%, Material shortage---5% Demand shortage—5% Note: SMT Line capacity Importance: Every segment must know the line demand to full use the SMT line. at the same time, flexible utilization for entire Campus. Note Asset Per SMT Line = 1 Million USD SMT Line capacity definition importance Collect the latest Forecast from PA Compare the Forecast With last time Send to Team Compare the Line demand With Last time Check the Line Demand with project IE Calculate the Line Demand Check the forecast With PA Collect the latest UPH From Project IE Yes NO UPH is for review the capacity, a target for production. UPH Introduction According to the actual status, sometimes need to PP on some line. Must consider the affect by NPI. Line demand= Forecast SMT Line capacity + Pilot run days Available days in current month Example: If XX model need to PP 5 days On Mar, the line demand for PP= 5/30=0.16 Line SMT Line capacity calculati