LG PPT.ppt

Product Identification Label (FIFO and Self Life Control) Application of raw-material status-identification Before… No production month sticker After… 3 years 3 years Green Yellow Red Green Yellow Red Color Label 2006 2005 2004 2003 2002 2001 Year Same color repeat every 3 years Example :Material was made inJanuary 2002 Production month is shown in the label. Production year is shown by the color of the label. MSA Best Practice 11 Pink L/Blue Gold Yellow L/Green Red Color Dec Nov Oct Sep Aug Jul Month Label Jun May Apr Mar Feb Jan Month Expired period raw material is shown by triangle label color. FIFO System Self Life Control CTQ Set Up Quantitative Targets CTQ (Re-manage Optimize) Making CTQ by RD 6? tools Optimizing CTQ Improvement Project Optimizing CTQ process CTQ Mapping New Component Raw/material changes mismatched to spec CTQ Mapping Process (non comp.) New Model Zst = 4.9 Zlt = 4.0 (Component) Zst = 5.2 Zlt = 4.5 (Process) Be best controlled by SG 10% Q (partprocess) Reduction CTQ System could be launched Qualitative Targets Implication MSQR QMS : audited point Q-plus : added point MSA Best Practice 12 CTQ List MSA Best Practice 12 CTQ Committee MSA Best Practice 12 Stabilization CTQ point performance, Monitoring and justification status CTQ Purpose Scope CTQ Internal LGEDI-VCR CTQ External/Supplier Part/Product Inspection Support Develop CTQ Monitoring CTQ Application IQC IAI OQC Process Inspection Total Assembly Process How to … Set Up CTQ Point Monitoring and Stabilization Z value Determine Z target Quick Action if any Z value below Target Justification CTQ Status : - Revise Target - New CTQ point - Delete CTQ Out Put Level Up Quality TDR Set Up CTQ CTQ List Before After CTQ Monitoring Main Issue And Quick Action CTQ Committee Conference Future Plan 2004 Result Index 2003 Result 2004 Result 5,429 ppm 7,280 ppm Process Defect 61 ppm 347 ppm Return Component GB BB 51 39 14 6 Belts 16 11 Vit