SUNS Pipelines English Revision.ppt

Weight Pipes 100% weight Will Scrap if cannot meet Standard Annealing Process Temperature: 650-990℃ To balance the percentage of pearlite ferrite Reuse the waste gas from blast furnace Indentation Test Indirectly check pipes elongation 100% Tested Crack ones will be scrapped * Zinc Coating Standard: ISO8179 Average Mass: ≥130g/㎡; Partial Lowest: ≥ 110g/㎡ Mass can be customized above standard * Zinc Coating Weight before Coating Weight after Coating Grinding the inside of pipe Remove Slag and Scum Grinding the socket Remove adhering sand, burrs etc. Grinding (Socket, Spigot and Inside of Pipe) * After Grinding Inspection of Socket 100% Tested By Gauges for Key Dimensions Random Inspection every 5 pcs for each shift * Inspection of Spigot 100% Inspected By Gauges Random Inspect 5 pcs for each shift Mechanical Properties Testing One piece (the 5th one) from each batch will be Tested; Definition of Batch: DN80----DN300 100 pcs per batch DN350---DN600 50 pcs per batch DN700---DN800 25 pcs per batch * Metallographic Inspection Mechanical Properties Testing Ductility Testing Hydraulic Testing100% Tested * DN Testing Pressure K9 - DI pipe Testing Pressure C Class Pressure Keeping Time (s) Standard Required Keeping Time 80--300 5.0 Mpa 4.0 MPa 17 10 350--600 4.0 Mpa 3.0 MPa 17 10 700--800 3.2 Mpa 2.5 MPa 17 10 Pipe Thickness Inspection 100% Inspected Ultrasonic Thickness Indicator Unqualified Pipes Will be Marked Scrapped * Standard: ISO 4179 Automatic Production Line Inspection Tools: Pin + Caliper Random Inspect 1 pc from every 10 pcs Sizes Cement Lining Thickness DN80---300 3.0 mm DN350---600 5.0 mm DN700---800 6.0 mm * Cement Lining Cement Lining Curing Air Curing Time: 15 minutes and then, Steam Curing Time: ≥ 8 hours ≥10 hours (in winter) Steam Pressure: ≥0.1MPa Temperature: 30℃-55 ℃ Humidity : ≥8