Mold Standards.docVIP

GENERAL总要求 All inserts to be labeled with type of steel, hardness, location and orientation 所有镶件需打字码，內容包括:钢材型号及其最终硬度及在整套模具中的编号 Molds must be stamped with customer name, part name, part number, and mold number, also mold weight and Five Star logo 模具需有客户名、产品名、产品编号和模号，以及模具重量和客人的Logo,是直接打在模胚上还是做一块铭牌待定(请問一下客人) Zero corner must be marked on all mold plates 所有的模板上都须在基准边用字头打”0”标记(要打两个面)。此项如工厂不清楚的话请聯繫我 Dedicated bases are loaded into press zero corner up 一般的模具装入注塑机时基准面要朝上 MUD units are loaded into press zero corner down MUD模具装入注塑机时基准面要朝下 Prybar slots on all four sides on center at parting line (pockets are .25” deep) 撬模坑的位置要在分型面上模板四边的中心，深度为0.25” Mold strap must be on every mold, strap must self storing 每套模具上都须有锁模片，且锁模片打幵后也要能固定在模具上 Leader pins must be .5” longer than highest detail and engage before angle pins engage 边钉要比前后模打幵时的最高的模具零件高0..5”(不包括R部份),以起到保护模具零件的作用 Leader pins and bushings should have a press fit into mold plates 边钉和边司须压配进模板里 Cavity and core inserts must stand .002” to .005” above parting lines 前模肉和后模肉须高出分型线上.002”到 .005”（通常中国的做法是前，后模肉各高出0.5mm） Radius all sharp corners and non-molding surfaces 非成型部份模具零件要倒R角（即非成型部份模具零件不能有利角） Clamp slots are .875” wide and .625 deep 码模槽尺寸为0.875宽，0.625深 Sprue puller undercuts is .015” deep .200” below runner in the ejector pin hole 主流道拉料针要有0.015”深的倒扣,在顶针孔里要低于流道底面0.2” Venting排气 Primary vent – directs escaping air from cavity edge to secondary vent – grind intermittent slots .375” wide .5” apart from cavity edge to secondary vent – depth of slot depends on molding material specifications 主排气槽-型腔邊緣到次排气槽间供气体排出的區域-宽度为0.375”,长度为0.5”,深度根据胶料特性而定 Secondary vent – directs escaping air from the primary vent to the channel vent – mill slot with 3/8” ball end mill .113 offset from cavity edge .015 deep for .040 land 次排气槽-主排气槽到排气道间供气体排出的區域-用直徑为3/8”的球头铣刀加工.起始位置为距型腔邊緣0.113”, Channel vent – directs escaping air from secondary vent to outside of mold – mill slot with .5” end mill from secondary vent to edge of mold .05” deep 排气道:-次排气道到模具外边间供气体排