HT furnace repair report.pptVIP

Page. * / 9 Heat treatment furnace repair report HT Furnace Repair Report 1. Clean the HT furnace car 清理热处理炉台车 Fig. 1 Before cleaning Fig.2 After cleaning 图1 清理前 图2 清理后 Heating element 电阻带 After cleaning 清理后 Take all of the on the car. things away, includes heating elements bricks, then we can see most of the oxide skin come from cover plates. 清理台车上所有的东西，包括电阻带和耐火砖。我们可见，绝大部分氧化皮是来自电阻带盖板的。 Scale cinder 氧化皮 HT Furnace Repair Report 2. Rebuild the car 重砌台车 2.1 Build the circum and bottom bricks first 首先砌四周和底部耐火砖 It‘s very important that we should keep all of the bricks horizontally, and put some fire-resistance fiber between bricks to keep a gap. 保持所有耐火砖水平非常重要，并在砖之间放置耐火棉以保持间隙。 Fig. 3 Build bottom and circum bricks Fig. 4 Use fiber to keep the elastic gap 砌台车底部和四周砖 用耐火棉以保持伸缩间隙 Fire-resistance fiber 耐火纤维棉 Bottom bricks 台车底砖 Circum bricks 四周耐火砖 HT Furnace Repair Report 2.2 Build grid 砌网格 Fig. 5 Building big grid Fig.6 Build small grid for heating element 图5 砌大网格 图6 砌放置电阻带的小网格 After building a layer of bottom bricks, we can build grid for heating elements. 在底层的耐火砖后，再砌放置电阻带的网格。 Be careful of the height, see Fig.6, it should be the thickness of the fiber and the cover plate together. 注意高度，预留高度应正好是耐火棉和电阻带盖板厚度之和。 Height should be calculate first 首先计算好高度差 Fiber 耐火棉 HT Furnace Repair Report 2.3 Put heating element and the cover plates 放置电阻带和盖板 Fig. 7 Ceramic chips among heating elements Fig. 8 Put fiber before putting cover plates 图7 电阻带间的陶瓷片 图8 放盖板前铺耐火棉 Height We sh