1800ta酚醛清漆的初步设计.docVIP

目 录 中文摘要 1 英文摘要. 2 1 综述 3 1.1 酚醛清漆的简介 3 1.2 酚醛清漆常用的几个品种 4 1.3 酚醛清漆的施工方法及注意事项 4 1.4 我国酚醛清漆生产消费概况 5 1.5 我国酚醛清漆的市场需求预测 6 1.6 设计的目的和意义 7 1.7 设计依据 7 1.8 设计指导思想和设计原则 7 2 配方设计 8 3 生产方法与工艺流程 10 4 工艺计算 11 4.1 物料衡算 11 4.1.1 总的物料衡算 11 4.1.2 单一生产批次的物料衡算 12 4.2 热量衡算 13 4.2.1 加热熬炼阶段的热量衡算 13 4.2.2 冷却兑稀阶段的热量衡算 14 5 主要设备的选型与计算 14 5.1 熬炼反应釜的选型 14 5.2 冷却兑稀罐的选型 16 5.3 过滤器的选型 18 5.4 贮料槽的选型 18 总结 29 致谢 20 [参考文献] 21 附图1：酚醛清漆生产工艺流程图 21 附图2：厂房平面图一 21 附图3：厂房平面图二 21 附图4：厂房立面图 21 1800t/a酚醛清漆的初步设计 摘 要：酚醛清漆是由纯酚醛树脂或改性酚醛树脂与干性植物油经熬炼后，再加入催干剂和溶剂等配制而成的清漆。其涂膜光亮坚韧、耐久性、耐水性和耐酸性均好，根据溶剂介质的性质可分为油溶性酚醛清漆和醇溶性酚醛清漆。目前涂料工业中使用的酚醛树脂漆主要有油溶性纯酚醛树脂、松香改性酚醛树脂、醇溶性纯酚醛树脂三种。本设计为年产1000吨酚醛清漆的生产工艺设计。目前，在国内生产酚醛清漆又有多种方法，而本设计是采用由松香改性酚醛树脂和桐油生产酚醛清漆的设计；主要设计内容有编制设计说明书、配方设计、工艺流程介绍等。主要以物料衡算和热量衡算进行工艺计算和设备选型.在选型的基础上进行了设备的校核。绘制了工艺流程图，主要设备装配图，车间设备立面图和全厂平面布置图。 关键词：酚醛清漆; 松香改性酚醛树脂; 桐油; 物料衡算; 热量衡算；设备选型 1800 tons of the preliminary design of novolac Abstract: Novolac is made of pure phenolic resin or modified phenolic resin and dry vegetable oil after kneaded, then add driers and solvents from the preparation of the varnish.The film light tough, durability, water resistance and acid resistance are better, according to the nature of the solvent medium can be divided into oil-soluble phenolic novolac varnish and alcohol. Currently used in the coatings industry are oil-soluble phenolic resin paint of pure phenolic resin, rosin modified phenolic resin, pure phenolic resin, three kinds of Alcohol.Technological of outputting 1000 tons of novolac process workshop per year are designed in this paper. At present, there are a variety of domestic production novolac method, but this design is the use of the rosin modified phenolic resin and tung oil phenolic varnish production design; the main design elements in the preparation of design specification, formulation design, process introduction. The calculations and equipment selections are completed through mass balance and heat balance, The engineering flow sheet, the main equ