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* * * Resin transfer molding http://www.plastech.co.uk/Mtrtm.html Resin transfer molding Advantages Components will have good surface finish on both sides Selective reinforcement and accurate fiber management is achievable Ability to build-in fiber volume fraction loadings up to 65% Uniformity of thickness and fiber loading, uniform shrinkage Inserts may be incorporated into moldings Tooling costs comparatively low Uses only low pressure injection Low volatile emission during processing Ability to produce near net shape moldings Process can be automated, resulting in higher production rates Ability to mould complex structural and hollow shapes Low resultant voids Ability to achieve from 0.5mm to 90mm laminate thickness Disadvantages waste some material spill curing time long hard for intricate parts Vacuum Assisted Resin Transfer Molding /technoire/vartm.htm Vacuum Assisted Resin Transfer Molding Advantages? … Disadvantages? Filament Placement * * * * * * * * * * * * * * * * * * * * * * * * * * * Dr. Yiping Qiu Composite Manufacturing Processes Thermoset composites Short fiber reinforced Continuous fiber reinforced Prepreg resin transfer Thermoplastic composites Commingle Impregnated Composite Manufacturing Processes Processes: Hand Lay-up Pre-preg forming Pressure molding Vacuum bagging Filament winding Composite Manufacturing Processes Processes: Pultrusion Spray method Sheet molding Bulk molding Resin transfer molding Hand lay-up Hand lay-up Advantages: low cost tools versatile: wide range of products Disadvantages: time consuming easy to form air bubbles and disorientation of fibers inconsistency Prepreg forming Machine Prepreg forming Prepreg forming Advantages: orientation of fibers can be changed consistent high productivity Disadvantages: continuous process needs more customers limited shelf life delamination Prepreg forming Pressure molding Pressure molding Advantages: wide range of shapes integrate parts consistency structural stab