电熨斗GI490的检查表.docVIP

In-Process Quality Control Check List for Iron – GI 490 Inspector : Date : Check Points Requirement Finding and result 1. Handling of material a. thermostat, Properly placed with no damage to the contact plate b. protection to soleplate, silkscreen, plastic, etc. No risk of scratch and damage c. PCBA no damage to component wrapped paper, worker should wear anti-static strap Equipment and fixture Calibration not due, Check periodically with dummy sample and record Work Instruction Appropriate and updated version must be posted. Workers follow strictly 4. Segregation of defective parts 1. Correctly identified with label, or red bin/ box Handling of reject No accumulation of reject, Analysis and record for failure reason, Action to correct immediately at front. 6. QC inspection for input, hipot test, steam performance, soleplate temperature, function, auto-shut off test, Cosmetics and cleaning all relevant to the corresponding work instruction, defective unit labeled and recorded, border used to segregate units to ensure hipot test is done. Date code Stamp on production line, Correct week of manufacturing Visible Packing Water must be removed properly from water tank, with the least water left. No bulking and damage of box, Proper 9. Connection pull test withstand 5lbs pull force, no free strand of copper spread out. Critical component used. All must be correct according to BOM and certified boy. Final Quality Audit Check List for Iron – GI 490 Inspector : Date : Inspection Test items Sample Size Specification Result and Data 1. Power input 120V 60Hz All 1. limit : 1530-1785 W 2. . no odor/smoke 2. Hi-pot test : 1500 V, 1mA, 1sec. All No breakdown or flashover voltage dropped 3. Soleplate temperature After 30 minutes S2 Max – 355-445 F … 320-410 F .. 250- 340 F Min – 165- 255 F 4. Burst of steam test S2 All 0.8 – 1.3 g/shot no water sprayed out. 5. Steam rate test S2 All 22 –30 g/min. No water spr