《冲压模具-收放机架安装支架冲压工艺及模具-说明书》.docVIP

收放机架安装支架建模和冲压工艺及模具设计 学生姓名: 强翼 班级: 高精模024班 指导老师: 谢菁菁 摘要:收放机架安装支架是汽车上的一个结构零件，它是板料成形零件，采用的材料是SPHC。通过分析收放机架安装支架的工艺性，确定了在技术上可行，经济上合理的冲压工艺方案，并且设计出生产此零件的全序模具。 通过对零件结构工艺性分析，设计中采用了四副模具来完成收放机架安装支架的成形。第一副为落料—冲孔复合模，落料的同时冲出两个小圆孔。落料—冲孔复合模的特点是工作效率高。第二副模具为弯曲模，由于有一个较大的弯曲半径，所以在设计中主要考虑回弹因素对成形精度的影响。第三副为斜楔冲孔模，模具设计中采用了斜楔机构，冲出弯曲面上的长圆孔。最后一副模具也是弯曲模，用来弯曲两边。本次设计不但对模具总体结构进行了设计、还运用CAD软件绘制模具装配图和零件图。 设计中采用功能强大的模具CAD/CAM软件UGNX作出零件的三维数值模型，不仅使零件看起来更加直观，而且为模具的CAM提供了依据。同时对制件的冲压工艺进行了设计并选择了合适的压力机型号。 关键词: 冲压工艺 模具结构 回弹 斜楔机构 指导老师签名： Model Building and Die Designing of the Radio Setˊs Bracket Student : Qiang yi Class : 高精模024 Teacher : Xie jingjing Abstract: The radio set`s bracket is a component of the automobile ,which also is a sheet deformed component .The material used in the design is SPHC .The main task is to determined the stamping Process of the radio set`s bracket , which is economic and suitable on technique , according to the analysis of the detail`s processibility. And then design all the dies used to deform the component . Four sets of dies are designed to deform this small component according to the analysis of the shape of the part and the the stamping Process of it .The first set is blanking and punching compound die .This compound die can punch the two small holes and blank at the same time .its trait is high working efficiency .The second set is bending die . Springback is considered in the design of the bending die , since there is a big bending radius .The third die is wedge clicker die .The slide wedge adjustment is adopted in the design ,which is used to punch the hole on the bending surface deformed in the second step .The last set is bending die too , which is used to bend the two sides .This article not only introduce the design of the integral construction of the dies ,but also use CAD software to draw the assembly drawings and the detail drawings of the dies