《法兰钻孔专机（夹具设计及床身部件、变速箱部件的设计-正文》.docVIP

法兰钻孔专机（夹具设计及变速箱部件的设计） 摘要：船用搭焊钢法兰（GB2506-89）为大批量生产的零件，为了提高生产率，满足被加工零件的精度要求，本课题设计了一台用于加工法兰盘上多个螺栓孔的专用钻床。本文介绍了该专用钻床的夹具设计、变速箱设计和床身设计的思路和内容。第一部分是夹具设计，经过对被加工零件的全面分析，应为方案采用中心孔和底面定位，导向采用固定钻模板和可换钻套导向，夹紧装置采用斜面作用的定心夹紧机构，直接夹压于工件上。夹具具有良好的刚性，使夹具能长期保持可靠的精度和稳定性。第二部分是变速箱设计，变速箱采用带轮变速，变速方式采用塔带轮变速。根据切削功率和主轴转速选择电动机和确定带轮的传动比。最终确定变速箱的总体尺寸。，该专用机床改变了以往传统的多孔钻结构形式，可以同时加工法兰的四个螺栓孔，且钻头中心距的调整范围较大(50～305mm)。设计的夹具定位可靠，操作方便。变速箱和床身部件满足设计要求。 关键词：专用机床；夹具；变速箱Flange drill hole special purpose machine (jig design and lathe bed part, gear box part design) Abstract: The welding steel flanges (GB2506-89)for ships are produced in a mass. To improue the productivity and satisfy the precision requirement, this topic designs a drilling machine used in to the many bolt holes on the flange plate. This article introduced this special-purpose drilling machine jig design, the gear box design and the lathe bed design. The first part is the jig design, according to is the comprehensive analysis of the components, the center bore and the bottom surface should be used for localization the plan. The guidance uses the fixed drills template, the clamp uses the incline mechanism . The jig has a good rigidity to enable the jig the long-term hold reliable precision and the stability. The second part is the gear box design, the gear box uses band pulley for speed changing, The according to cuts power and main axle rotational speed electric motor and the determination band pulley velocity ratio are selected. Finally the gear box and the overall size are determined. The third part is the lathe bed part design, the lathe bed part acts according to the Z5140 upright drill design. This special purpose machine changes the former tradition structural style, and allowed to cut simultaneously the flange four bolt holes, also the drill center distance adjustment scope is bigger (50 ~ 305mm). The design jig localization is reliable, ease to operate .The gear box and the lathe bed part satisfies the design requirements.Key word: Special