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pubs.acs.org/Macromolecules
Novel Graphene UHMWPE Nanocomposites Prepared by
Polymerization Filling Using Single-Site Catalysts Supported on
Functionalized Graphene Nanosheet Dispersions
Markus Stu?rzel,*,? Fabian Kempe,? Yi Thomann,? Stefan Mark,? Markus Enders,? and Rolf Mu?lhaupt*,?
Freiburg Materials Research Center (FMF) and Institute for Macromolecular Chemistry, University of Freiburg, Stefan-Meier-Str.
31, D-79098 Freiburg, Germany
Anorganisch-Chemisches Institut, University of Heidelberg, Im Neuenheimer Feld 270, D-69120 Heidelberg, Germany
ABSTRACT: Novel families of ultrahigh-molecular-weight polyethy-
lene (UHMWPE) nanocomposites, containing uniformly dispersed,
functionalized graphene (FG) nanosheets, were prepared by means of
the polymerization ?lling technique (PFT). Unparalleled by any other
carbon and boehmite nanocomposites, FG/UHMWPE exhibited an
unusual simultaneous improvement in stffness, elongation at break, and
effective nucleation of polyethylene crystallization at only 1 wt % FG
content. FG nanosheets are ultrathinwith a thickness of only one carbon atom and lateral dimensions of several micrometers.
Owing to the presence of surface hydroxyl groups on the FG, single FG/methylaluminoxane (MAO) nanosheets can be
effectively dispersed in n-heptane, thus enabling immobilization of an MAO-activated chromium (Cr1) single-site catalyst on FG.
In contrast to nanometer-scale carbon black (CB), multiwall carbon nanotubes (CNT), graphite, and nanoboehmite, which failed
to form stable dispersions, FG/MAO/Cr1 afforded the highest catalyst activities and excellent morphological control. In
polymerization ?lling, the integration of a nanoparticle dispersion into the polymerization process eliminated the need for special
safety and handling precautions typically required by conventional compounding of nanoparticles with ultralow bulk densities.
INTRODUCTION
Ultrahigh-molecular-weight polyethylen
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