床机导轨面结构与精密制造工艺设计 --本科毕业设计.docVIP

哈尔滨理工大学 毕 业 设 计 题　　目：机床导轨面结构与精密制造 工艺设计 院、　系： 机械动力工程学院 姓　　名： 孙 洋 指导教师： 姜 彬 系 主 任： 姜 彬 2011年06月日由于具有高刚度、高精度、低磨损等技术优势，静压导轨被广泛应用于数控机床领域。静压导轨的刚度、承载能力及其工作性能确保导轨度始终处于最优对于在工作过程中，导轨的随承载的变化而变化，有时甚至超出了规定的范围，这不仅了，同时也降低了数控机床的加工精度和加工范围。因此，有必要对现有的静压导轨进行改进，并采用相应的控制方案来提高液体静压导 轨的刚度和承载能力。 论文中第二部分分析了导轨的功用和分类，根据实际情况选着其适用导轨。确定设计的理论基础，为下步设计做基础铺垫。 论文中第三部分为本次设计的结构分析，先通过分析静压导轨结构和优缺点及静压导轨在重型机床上的应用和承载能力为导轨制造工艺设计做铺垫。 论文中第四部分为导轨制造工艺设计过程，可通过机床导轨的热处理，导轨结合面表面精度加工及长导轨的分段加工及其自然调平来完成导轨制造工艺设计过程。 关键词：静压导轨;承载能力；热处理；高频表面淬火 Slide surface structure with precision tools to make the process design Abstract In the machine manufacturing, especially for large and super large nc machine tools, because its bold, and to have the overweight load capacity and heavy cutting load ability, take DuoTiao guide to prevent the heavy load of the deformation, and can reduce the pressure of the guide to overweight product. If this time using common lubrication guide rail, the friction is opposite bigger, especially the guide rail static and dynamic friction change will directly affect the processing quality and precision of the control, it is difficult to meet the numerical control technology requirements. Therefore, the static pressure guide is a kind of common machine tools design form. Because of the high rigidity, high precision, low wear technology advantage, static pressure guide has been widely used in the field numerical control machine. The stiffness of the static pressure guide rail, carrying capacity, and work capability directly influence the machining precision of the machine tool, to ensure the accuracy of guide rail is always in the most preferred to consider the factors. In the process of operation, the accuracy of the bearing capacity of guide rail with changes, sometimes even beyond the scope of the regulations, the bearing not only reduced the guide life, while also reduces the machining precis