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课程设计总体方案
课程设计
课题：连接工程及自动化工装设计
题目 操作室结构
班级 材控1106
姓名 宋守亮
学号 U201111357
目录
一、总体方案要求
1.1结构特点···················································06
1.2结构制造符合的技术要求································06
1.3结构的材料成分···········································06
1.4结构材料的力学性能·····································07
1.5结构的加工方法··········································07
1.6结构的焊接成形方法·····································07
1.7结构用的焊接材料·······································08
1.8结构的热处理技术 ·······································08
1.9生产设备 ·················································08
1.10结构检验 ················································08
二、生产制造工艺过程设计说明
2.1原材料的购买············································10
2.2原材料的预处理···········································10
2.3备料························································11
2.4焊接所需的定位夹紧装置································12
2.5焊接························································13
2.6焊接质量检验·············································15
2.7力学性能检验 ············································16
2.8涂漆························································16
2.9包装························································16
焊接工艺设计说明
3.1焊前准备····················································17
3.2焊接工艺····················································17
3.3焊接设备····················································17
3.4焊接材料····················································17
3.5焊接参数····················································17
3.6焊接顺序····················································18
总体方案
图1
图2
图3
图4
图5
1、结构特点
该吊车操作室结构主要由六个面的钢板组成，不需要承受很大的载荷，上板有吊耳，运输时需要承受很大的载荷。吊耳本身的强度是结构设计中的关键问题。
（1）长度、高度、宽度尺寸不应超过允许偏差。
（2）底板与地面的平行度不应超过允许偏差值；支撑板的垂直度偏差、构件长度方向的扭曲偏差均不应超出规定偏差。
（3）各零件间装配间隙及角度的偏差，不能超出规定。
（4）焊缝外形尺寸偏差及焊接缺陷、各零件的局部变形量均不能超出规定。
在上述技术条件中，焊接变形是造成难以满足要求的主要原因。工艺设计时不应该依靠焊后的矫正来达到技术条件，而主要靠采用合理的备料、装配—焊接顺序及工艺来预防焊后变形。
2、结构制造符合的技术要求
化学成分、力学性能、技术条件应分别符合GB/T700—1988《碳素结构钢》
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