中韩造船的差距3.ppt

* Chinese Shipyard 中国船厂 Korean Shipyard 韩国船厂 11. Assembly Shop Allocation of Workforce 装配车间 – 劳动力的分配 1. Drop off in daily output for lack of assignment work volume 由于缺乏工作量的指定，每天的产出率下降 2. 在一个区域内挤满了工人且清洁状况很差，使每天的产出率下降 -Not control daily output by workers 不按照工人每天的产出率来进行控制 Solution 解决措施 Improving production efficiency for preliminary assignment work volume (Daily work volume : Worker, Group) 通过初步的指派工作量来提高生产效率（每日的工作量：每人、每组） Chinese Shipyard 中国船厂 Korean Shipyard 韩国船厂 12. Pipe Protection Pallets 管子保护和托盘 1. Because of bad Pipe Masking 由于管子覆盖很差， - Pipe material Paint Damage 管子的油漆损坏 (Re-coating) （重新涂装） - 增强了在设备操作阶段的损坏的担心 2. Not using Pallet 不使用托盘 -Re-Painting for Pipe Paint Damage 对管子的油漆损坏重新进行涂装 Solution 解决措施 Pipe Masking Pallet Control 管子要进行覆盖保护，并使用托盘 ( Need of Consulting )需要进行咨询 Chinese Shipyard 中国船厂 Korean Shipyard 韩国船厂 13. Concrete Wooden Blocks 水泥和木头的垫块/墩 1. Excessive waiting time and delay of the Block transportation 超量的等待时间和分段转运的延迟 - Preparation of Jig folk lift 夹具和叉车的准备 - Block Level work 分段的找平工作 - 根据分段的线型重新安排托架 Solution 解决措施 Recommend to use trestle for Block transportation Concrete Block at Dock stage 建议使用托架来完成分段转运，水泥墩在大坞阶段使用 Chinese Shipyard 中国船厂 Korean Shipyard 韩国船厂 14. Angle Support Pipe – Poorly Leveled Block 角钢支撑和管子 – 分段找平很差 Heavy loss on MH Working time during PE and outfitting installation due to heavy deformation of the Block that caused by under poor support 由于下面的支撑很差引起了分段的严重变形，从而，在总组和舾装阶段损失大量的工时和工作时间 Solution 解决措施 Recommend to use Hydro Pipe Supports 建议使用液压管支撑 Chinese Shipyard 中国船厂 Korean Shipyard 韩国船厂 15. Welding Machine in Hull Shop 船体车间的焊接机器 1. Occupy work space due to poor arrangement of welding machine 由于焊接机器的布置很差，占用了工作空间 2. Potential injury due to unsafe arrangement of welding cable 由于焊接电缆的不安全布置，增多了发生潜在伤亡的机会 Solution 解决措施 Allocate welding machines in pre-fixed “box type” storage 将电焊机放置在预制的“盒形”的存储箱中 *