unit6 注塑成型解析.ppt

Perhaps the main weakness of injection-molded parts is the relatively low service temperatures to which they can be subjected. Thermoplastic components can only rarely be operated continuously above 250℃, with an absolute upper service temperature of about 400℃. 注塑成型零件的主要缺点或许是它们能承受的工作温度相对较低。热塑性塑料零件只有很少能连续运行在250℃以上，其绝对最高工作温度约为400℃。 The temperature at which a thermoplastic can be operated under load can be defined qualitatively by the heat deflection temperature. This is the temperature at which a simply supported beam specimen of the material, with a centrally applied load, reaches a predefined deflection. 热塑性塑料带载运行温度可从质量上定义为热偏差温度。这是中心承载的该材料简支梁达到预定偏差的温度。 The temperature value obviously depends upon the conditions of the test and the allowed deflection and for this reason, the test values are only really useful for comparing different polymers. 其温度值明显取决于试验条件和允许偏差，因此对比较不同的聚合物而言只有试验数据是真正有用的。 Cycle of Operation作业循环 The reciprocating screw injection molding machine is considered as consisting of two halves: a fixed injection side, and a movable clamp side. 往复螺旋注塑成型机被认为由两部分组成：一个固定注塑端和一个活动夹具端。 The injection side contains the extruder that receives solid resin in pellet or granular form and converts it into a viscous liquid or melt that can be forced through the connecting nozzle, spine, and runners to the gates that lead into the mold cavities. 注塑端包含压出机，它接受小球或粒状的固体树脂，然后将其转化为粘性液体或称为融化，再强迫其通过连接喷嘴、中心和浇道到闸道进入模具腔。 The mold is tightly clamped against injection pressure and is cooled well below the melt temperature of the thermoplastic. When the parts in the cavities have cooled sufficiently the mold halves are opened at the mold parting plane and the parts ejected by a knockout system drop into a receiving bin below. 模具被紧紧地夹住以抵抗注塑压力，并在热塑性塑料的融化温度以下很好地冷却。当模腔内的零件充分冷却，剖分模在模具分模面处打开，推出系统将零件推出落入下面的接收容器内。 This summarizes the overall cycle, but leaves out much vital detail that is necessary for understanding the process. However, with this introduction, it is possible to understan