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IENG 486: Statistical Quality Process Control IENG 486: Statistical Quality Process Control (c) 2002 - 2009, D.H. Jensen R. C. Wurl IENG 486 - Lecture 13 Statistical Basis for X-Bar R Control Charts Teminology Causes of Variation: Assignable Causes Keep the process from operating predictably Things that we can do something about Common Causes Random, inherent variation in the process Meaning of Control: In Specification Meets customer constraints on product In Statistical Control No Assignable Causes of variation present in the process Assignment: Reading: CH5: 5.3 (already read 5.1-5.2 5.4) Start on CH6: all except 6.3.2 6.4 Homework 4: Textbook Problems CH5: 9, 11, 13, 23, 24 Charts Based on Standard Values, x Chart If values for m and s are known (i.e., do not need to estimate from data) Quantity A is tabulated in Appendix VI R - Chart Based on Standard Values If values for R and s are known r.v. W = R / s – relative range The parameters of the distribution of W are a function of n From the relative range we can compute the mean of R The Standard Deviation of R The standard deviation of R is given as: (Text does not derive this) therefore where D1 and D2 are constants tabulated in Appendix VI Caution: Be careful when using standard values make sure these values are representative of the actual process Computing Trial Control Limits (from sample data) for x Chart General model for x chart Substituting estimates for μx and σx and using 3-sigma limits: Where A2 comes from Appendix VI and depends on n Computing Trial Control Limits for R - Chart x and R charts come as a pair General model for R chart Substituting estimates for mR and sR and using 3-sigma limits Computing Trial Control Limits for R - Chart (continued) where and D3 and D4 are tabulated in Appendix VI and depend on n NOTE: R chart is quite sensitive to departures from normality x R Trial Control Chart L
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