碳钢管酸洗和钝化工艺[精选].doc

碳钢管酸洗和钝化工艺 Pickling and passivation technics for Carbon steel pipe 工艺材料： 工艺流程： 产品名称 Name of product 产品代号 Code name of product 主要成分 Bases 功能用途 Capacity and application 除锈剂 Rust remover CA-66 盐酸、缓蚀剂 Hydrochloric， Corrosion inhibitor 除锈、除氧化皮 Rust cleaning, Oxide skin cleaning. 除锈助剂 Pickling additives BR-101A 表面活性剂等 Surface active agent ,etc. 脱脂，增强酸洗能力。Strengthen the acid pickling capacity. 酸雾抑制剂 Acid fog inhibitor BN-111 JFC,十二烷基硫酸钠 JFC,sodium dodecyl sulfate，etc 抑制酸雾挥发 Control the acid fog volatilize . 白钢酸洗剂 Stainless steel pickling agent BL-612 硝酸、植酸等 Nitric acid , Phytic acid，etc 白钢表面酸洗及钝化Pickling and passivation of the stainless steel 皮膜钝化剂 Passovator TS-300 三乙醇胺，碳酸钠等 Trolamine ,soda.etc 封闭金属表面，形成保护膜。 Seal off the metal surface ,from a resist film. 除锈除油二合一处理→中和处理→皮膜钝化处理→自然干燥→管件外部涂防锈剂。 Process: Rust removing and oil cleaning at one time →Neutralization→passivation→Natural drying →Coat the pipe outside with Antirust . 防锈除油二合一处理槽： Rust removing and oil cleaning tank: 按体积比：BR-101A ：CA-66：水＝１：６：３配制工作液。当大气气压低或者天气有雾时，按１％向槽内加入ＢＮ－１１１酸雾抑制剂，用来控制槽液酸雾挥发。 As the ratio by volume to make the working solution .When the atmos is low or there is any fog , add 1% Acid fog inhibitor BN-111 by volume . 中和处理槽： Neutralizer Tank : 春、夏、秋季时：按重量比8~10%加入中和剂BH-008配制工作液。 冬季气温低时：按比重3~5%加入TS-300配制工作液。 春夏秋工件以中和为主；冬季以清洗为主。 In the season of spring ,summer and autumn :Add Neutralizer BH-008 8~10% by weight to make the working solution . In winter ,when the temperature is low :Add Passivator TS-300 3~5% by weight to make the working solution . 皮膜钝化处理槽： Passivation tank : 按重量比10~15%加入水质调节剂TS-300配制工作溶液。 Add Passivator 10~15% by weight to make the working solution . 工作槽液的工艺参数： technic data for the Working solution liquid in the tanks : 除锈除油二合一处理槽：常温浸渍，时间：30~90min，PH值≤1.5 Rust removing and oil cleaning tank: soakage at the normal temperature , time :30~90min ,PH≤1.5 . 中和槽： 春夏秋季：PH≧12，常温浸渍时间3~5min；冬季PH≧9，浸渍时间3~5min，温度30℃左右。 Neutralizer Tank : In the season of spring ,summer and autumn :