PCBdesign培训讲义.pptVIP

Double Side ( Non-PTH ) PCB Prepare by YT Chin Oct.24 2001 Objective Cost Saving Double side ( Non- PTH ) PCB can saving 40% ~ 50% compare with Double side ( PTH ) PCB * Base on FR-4 PCB Material Types of PCB Material FR-4 - Preferred CEM-3 - Acceptable CEM-1 - Limited Acceptable FR-1 - Limited Acceptable The types of “Connector” Types of Connector Limitation Jumper by AI process ?0.6 ~ 0.8 mm Prefer AI type components ?0.6 ~ 0.8 mm Limited acceptable * except “Glass” Diode Rivet ( eyelet ) ?2 mm Limited acceptable *for Bulk cap only RI type components - - - - - Unacceptable Guideline Use same type of “Connectors” for PTH function and jumper wire is preferred. It should be separate to individual parts for connection can’t use the leads of component at the same time. * If necessary, AI types component is acceptable, except “Glass” type components. Guideline (continues) It must place on low profile component area and under on components is unacceptable. The marco of solder pad must maintain * 50% opening on hole of component at components side. * The opening can provide the air release function to improve solderability for Wave soldering process. The Concept of Non-PTH Design The limitation of “Connector” The limitation of “Connector” Body of component + 4 mm eg. 1/4W small size resistor the pitch is 7.5 mm ( recommend pitch is 7.5, 10, 12.5, 15 mm ) Process Flow for Non-PTH Design DET-5 AI RI SMD Components side soldering HI DCGP AI Components side soldering RI SMD HI Manufacturing for “Connector” Auto Soldering M/C Processing Connection Evolution - 1 Connection Evolution - 2 Connection Evolution - 3 Connection Evolution - 4 Unacceptable ( some potential damage the coating on soldering process due to deviation of height coating of RI types comp. ) Disadvantage of Non-PTH Design Extra Labor Time Handling Interrupted Process Flow Increasing WIP units area Risk on Qualit