PCPwuxivbilingual培训讲义.pptVIP

PCP – Process Control Plans 程序控制计划 Wuxi 2008 PCP overall 控制计划概况 PCPs must contain ALL of the significant process steps… 控制计划必须包含所有的重要程序步骤 Start with a detailed flow diagram… 开始详细流程图 Wuxi HT flow diagram 热处理流程图 PC cont’d 控制计划续 PCP must contain all important main process steps 控制计划必须包含所有重要的主要工艺步骤 Be sure to include 确保其包括 “Loading”, 加载 “Unloading”, 卸载 “Washing”, even 清理 “receiving” 接受 Items such as “shim stock” test should also be incorporated into the PCP. 诸如“定碳片”实验项目也应纳入控制计划 PCP – shall contain 控制计划将包括 “Product” Characteristics 产品特征 Hardness 硬度 (Surface, Case, Core) 表面, 渗碳层, 芯部 Microstructure 微观结构 (NMTP, IGO, decarb, carbides, retained austenite, core ferrite, martensite, inclusions, etc.) NMTP, IGO,脱碳, 碳化物, 残余奥氏体, 芯部铁酸盐,马氏体, 内容物等等 *NMTP: Non martensite transformation products 非马氏体组织 *IGO (inter granular oxidation )=GBO( grain boundary oxidation) 晶间氧化物 “Process” Characteristics 程序特征 Temperature control 温度控制 Furnace Atmosphere control 炉中气氛控制 (Carbon Potential, Positive Pressure, Flame Curtain) 碳势, 炉压, 火帘 Cycle time control 循环时间控制 PCP – Specifications / Tolerance 控制计划特性/公差 If possible: 如果可能 Reference a Timken Corporate or Plant specification 参考Timken公司或工厂的特性 List the “tolerance” for values: (ex. +/- 25 Degrees F for a temperature) 列出公差值:(例如:温度华氏+/- 25 度) PCP ARE NOT GIVEN to customers - consult with the Chief Metallurgist PCP 不提供给客户- 与高级冶金师商讨 PCP evaluation methods 控制计划评价方法 List evaluation technique being utilized 利用列表评价方法 Visual 目检 Microscope 显微镜 Hardness Tester 硬度计 Flow Control Valve (manual, automatic, PLC) 流量计(手动,自动, PLC) Temperature recorder (strip chart, wheel chart, readout manual record, PLC electronic record, etc.) 温度记录(带状图, 轮状图, 阅读手动记录, PLC电子记录,等等) PCP sampling 控制计划抽样 The Sample “Size” must conform to Timken Corporate or Plant specification at “minimum”. 抽样”尺寸”必须符合铁姆肯公司或工厂“最低限度” 规格 The Sample “Frequency” must conform to Timken Corporate or Plant requirements at “minimum”. 抽样”频率”必须符合铁姆肯公司或工厂“最低限度”要