压铸培训优秀培训书.pptVIP

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Defects identification 不良定義 There is no ??master?? Defects are identified visually (it is not an ??on/off?? thing) 2 parts can have the same defect, which will have 2 different aspects Prerequisite As consequence, defining and identifying a defect is not so obvious A defect can have various root causes (more than 40 parameters in HPDC) A corrective action, done after professional analysis, can have different results than expected (sometimes, it can even opposite effects) Always verify that for each specific defect define by the supplier It is existing a list of root causes which could generate this defect Then action plan for each causes 必要條件 沒有標準件，由目視判斷不良時，2個工件可能有相同的不良現象，但成因可能不同 有時無法清礎確認是否為不良，不良可能有很多的真因(壓鑄中有40幾項參數)，經過分析後，結果可能與預期不同 供應商必須定義確認每項不良，將不良的真因作成清單，並且採取對策 Defects summary Shrinkage Porosities Sealing Sticking Deformations Inclusions Cold Shot Injection speed Pressure Die T° Vent Spraying Alloy cleanliness Cycle time Alloy T° 不良項目 縮孔 砂孔 黏模 變形 雜質 冷接 充填速度 壓力 模子溫度 逃氣 熔湯溫度 噴離型劑 熔湯清潔 工時 Porosity Imprisonment of gas at filling stage 充填時氣體陷在熔湯中 Definition: Porosities are typical of HPDC; They are due to short filling time in die that make difficult the whole evacuation of air 砂孔在壓鑄上為常見的問題，不易將空氣全部排除 Causes 成因 Too many grease in shot sleeve Drip Molding Too short time to evacuate air Insufficient vent, bad location, Or not clean Water stayed in the mold Bad feeding device concept Water leakage in internal network circuit Turbulence in shot sleeve Corrective actions 對策 To increase V2 To decrease V2 To clean up the parting line 清潔合模線 To reduce spraying 減少噴離型劑 To do a filling simulation 進行充填模擬 To reinforce maintenance 加強保養 To decrease V1 or reduce L1 To reduce greasing 砂孔 速度太快，充填時造成噴灑 時間太短無法 將空氣排出 逃氣不足、位置不佳、缺少清潔 水分殘留在模子內 入料設備設計不佳 有漏水現象 入料槽有紊流 增加第二階段速度 減少第二階段速度 減少第一階段的速度或 縮短第一階段的距離 Shrinkage Definition 定義