Hinge介绍.docVIP

ANALYSIS FOR HINGE BROKEN FAILURE-------HURRICANE # Conclusion: 1. Normal hinges have good enough design margin for lcd swing pressed. a. We have twist to fail test for 6 sets(12pcs) hinges which all passed 20000 cycles life test. The test data from 69.3~91.0 kg-cm. Compare to hinges design spec.-----10.0 kg-cm(max), we have good enough margin. b. We have bend to fail test for 2 hinges. The test data are 52kg 56 kg. That means hinge(r) hinge(l) can load totally more than100 kgs. 2. Root cause candidate of hinge brittle. a. carburizing time. b. carburizing temperature. c. carbons percentage ( cantain in gas ). d. tempering time. e. tempering temperature. f. raw material (steel ) deviation. 3.Heat treatment spec. V.S hinge brittle. Due to the hinge vender’s structure are different. please refer to drawing Vender 1(乙誠) : hardness 15N 90~92 Depth of carburizing 0.20mm tempering temperature 160 degree c Vender 2(新日興) : hardness 15N 73~78 Depth of carburizing 0.05mm tempering temperature 220 degree c Vender 3(鋅吉) : hardness 15N 73~78 Depth of carburizing 0.05~0.10mm tempering temperature 220 degree c From this we know vender2 vender3 heat treatment spec are lower than vender1. Because vender1 must pass life test 20000 cycles. 4.Raw material’s impact. The three vender’s material are SUM24L. The analysis for chemical composition. C:=0.15% ,Mn:0.85~1.15% ,P:0.04~0.09% ,S:0.26~0.35% ,Pb:0.10~0.35% The center portion of hinge shaft will be too soft to have no enough strength ,and surface of shaft is too britttle after heat treatment .Then , the hinge shaft will easy to crack . We had been suggest to use SUM31 which content . C:0.14~0.20% ,Mn:1.0~1.30% ,P:0.04% ,S:0.08~0.13% .由於SUM31碳的含量比SUM24L高,所以能保持較好的韌性. 5.Need hydro ion remove process during nickel plating. The 1st stage of nickel plating is use sulphuric acid to wash the