Part1Unit15UnconventionalMachiningProcesses讲解.ppt

Unit 15 Unconventional Machining Processes Introduction Electrical-machining Processes Electro-discharge Machining Electrochemical Machining Ultrasonic Machining Unit 16 Unconventional Machining Processes Laser Beam Machining Electro-beam Machining Water-jet Machining Abrasive Water-jet Machining Photochemical Machining (PCM) Introduction Introduction Introduction Introduction Introduction Introduction Electrical-machining Processes Electrical-machining Processes Electrical-machining Processes Electrical-machining Processes Electrical-machining Processes Electrical-machining Processes Electrical-machining Processes Electrical-machining Processes Electrical-machining Processes Electro-discharge Machining Electro-discharge Machining Electro-discharge Machining Electro-discharge Machining Electro-discharge Machining Electro-discharge Machining Electro-discharge Machining Electro-discharge Machining Electro-discharge Machining Electrochemical Machining Electrochemical Machining Electrochemical Machining Ultrasonic Machining Ultrasonic Machining Ultrasonic Machining Ultrasonic Machining Ultrasonic Machining Ultrasonic Machining Ultrasonic Machining Ultrasonic Machining Ultrasonic Machining A schematic diagram of the ultrasonic machining set-up is shown in Fig.15.3. The transducer generates the high frequency vibrations of the order of 20-30 kHz with an amplitude of the order of 0.02mm. 超声波加工结构原理图如15.3所示。变频器产生20-30千赫兹级的高频振动，振动的幅值是0.02毫米大小。 This vibration is transmitted to the tool made of soft material through a mechanical coupler known as the tool holder. The tool shape is a close complementary shape of the final surface to be generated. 振动通过机械联结器（称作工具夹持器），传递给由软材料制成的工具。工具形状与工件最后加工生成的形状是完全互补的。 The tool while oscillating would be pressed against the workpiece and fed continuously. A slurry of abrasive grains suspended in a liquid is fed into the cutting zone under pressure. 在产生连续不断的振动的时候，刀具以一定的压力压在工件的表面上。悬浮液中的研磨剂在压力作用下压进切削区。 The slurry is about 30% in concentra